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Front Differential Repair. How I Did It.
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Nodge68
 


Member Since: 05 Sep 2014
Location: Newquay
Posts: 1014

England 2005 Discovery 3 TDV6 S Manual Zambezi SilverDiscovery 3

Niel wrote:
More likely the torque/power applied by the pinion causing the one bearing to more highly loaded than the other. The other possibility is the castings when machined have traces of 'fines' left hidden that migrate more easily to that bearing, or debris from the gears...

Good job, though I'd use a hammer and drift I'd remove the outer when installing the inner and bearing to reduce mass and the possibility of brinelling the new bearing, a press is better if you have one.


I left the cup on to help reduce the chance of dabris getting onto the rollers during the drifting process. Any brinelling would be minimal due to the inner cone being drifted, not the outer cup. A press would be the best bet but I don't have one at home. Besides I thought I'd use tools that are likely already in the average home machanic's arsenal. Thumbs Up
 Freelander SE 2005 Auto.
D3 TDV6. Gone. 


Last edited by Nodge68 on 10th Sep 2015 3:10 pm. Edited 1 time in total 
Post #152725310th Sep 2015 3:08 pm
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lynalldiscovery
 


Member Since: 22 Dec 2009
Location: Maidstone
Posts: 7274

United Kingdom 2006 Discovery 3 TDV6 Metropolis LE Auto Bonatti GreyDiscovery 3

Nodge that's an excellent job and write up, well done Thumbs Up
  
Post #152725610th Sep 2015 3:10 pm
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Nodge68
 


Member Since: 05 Sep 2014
Location: Newquay
Posts: 1014

England 2005 Discovery 3 TDV6 S Manual Zambezi SilverDiscovery 3

Disco_Mikey wrote:
Nodge68 wrote:

I'd have thought the bearing would be rated to take the load. Interestingly, the same bearing is used as a wheel bearing in some LR models.


It's not a Defender wheel bearing is it?

Do you still have the numbers of the bearing handy?

Defender, Discovery 1 and RR Classic appear to use the same bearings and are only about £10 each if bought for that application for Genuine TIMKEN BEARINGS LM603049 / LM60301.
 Freelander SE 2005 Auto.
D3 TDV6. Gone. 
 
Post #152726310th Sep 2015 3:15 pm
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eenomc
 


Member Since: 07 Oct 2013
Location: Moray
Posts: 173

Scotland 

DDDad wrote:
Learnt a new word: brinelling. Thumbs Up "To make a permanent indentation in a surface". Thumbs Up


Me too, will be using that this week with my metal working class. Smile
  
Post #152733610th Sep 2015 5:32 pm
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hugeviking
 


Member Since: 08 Jun 2010
Location: cotswolds
Posts: 1482

United Kingdom 2006 Discovery 3 TDV6 S Manual Cairns BlueDiscovery 3

Excellent write up Bow down

One wonders how many "almost good diff's" but for the sake of one bearing, have been replaced at great cost, and have been scrapped.

Andi.
  
Post #152734010th Sep 2015 5:39 pm
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Disco_Mikey
 


Member Since: 29 May 2007
Location: Dundee, Scotland
Posts: 20836

Scotland 2005 Discovery 3 TDV6 HSE Auto Cairns BlueDiscovery 3

Nodge68 wrote:
Disco_Mikey wrote:
Nodge68 wrote:

I'd have thought the bearing would be rated to take the load. Interestingly, the same bearing is used as a wheel bearing in some LR models.


It's not a Defender wheel bearing is it?

Do you still have the numbers of the bearing handy?


Defender, Discovery 1 and RR Classic appear to use the same bearings and are only about £10 each if bought for that application for Genuine TIMKEN BEARINGS LM603049 / LM60301.


I had already ordered one in anticipation Whistle

Though if it's only a Defender wheel bearing, that explains why it Censored up so Censored often Evil or Very Mad
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Post #152741110th Sep 2015 7:47 pm
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Nodge68
 


Member Since: 05 Sep 2014
Location: Newquay
Posts: 1014

England 2005 Discovery 3 TDV6 S Manual Zambezi SilverDiscovery 3

It's not an ideal bearing for the job it does, but my D3 has done 175K miles. After doing my diff by removing it and stripping it on the bench. I now think I could well have stripped it while it was still fitted to the chassis mounts. To do the failed bearing, only the LH side casing needs to be removed. The 14 casing bolts are all accessible from underneath. It should be possible and would save stripping the RH side suspension and having to lift that heavy lump back into the chassis.
 Freelander SE 2005 Auto.
D3 TDV6. Gone. 
 
Post #152742510th Sep 2015 8:02 pm
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Niel
 


Member Since: 15 Jul 2015
Location: Southampton, 'Ampshir'
Posts: 169

United Kingdom 2006 Discovery 3 TDV6 Base 7 Seat Auto Zambezi SilverDiscovery 3

Nodge68 wrote:
Niel wrote:
More likely the torque/power applied by the pinion causing the one bearing to more highly loaded than the other. The other possibility is the castings when machined have traces of 'fines' left hidden that migrate more easily to that bearing, or debris from the gears...

Good job, though I'd use a hammer and drift I'd remove the outer when installing the inner and bearing to reduce mass and the possibility of brinelling the new bearing, a press is better if you have one.


I left the cup on to help reduce the chance of dabris getting onto the rollers during the drifting process. Any brinelling would be minimal due to the inner cone being drifted, not the outer cup. A press would be the best bet but I don't have one at home. Besides I thought I'd use tools that are likely already in the average home machanic's arsenal. Thumbs Up


Fair enough, though it's the weight and vibration from the reflected shock that might cause an issue, even though you were on the centre (inner) cone. False brinelling might also be an issue if the vehicles been transported a lot.
  
Post #152753710th Sep 2015 10:47 pm
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DN
D3 Decade 


Member Since: 23 Jun 2006
Location: W.London.
Posts: 2344

Ukraine 2006 Discovery 3 TDV6 Base 7 Seat Auto Zambezi SilverDiscovery 3


Well I've got a bearing should I need it. I predict that my front diff will get noisy in the next 3 yrs, so by that time I'll be 45 and retired ( Laughing I wish), and I'll have lots of time to deal with all these type of things then. Just waiting for Nodge to post up the p/no for the seal. Thumbs Up
 D3 owned from new, P017 brake recall, BAS FBHIC, new FBH, LR013487 oil pump, new water pump. RRS front lower suspension arms. New suspension compressor/ relay. New Denso alternator. CuNifer rear brake pipes. New GKN rear propshaft. New HPFP belt & tensioner. New A/C Condenser.NO WARRANTY for many many years.  
Post #152845512th Sep 2015 7:14 pm
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tayaste
 


Member Since: 15 May 2013
Location: Chester
Posts: 7633

United Kingdom 2008 Discovery 3 TDV6 HSE Auto Stornoway GreyDiscovery 3

Excellent write up Bow down
   
Post #152846712th Sep 2015 7:26 pm
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Disco_Mikey
 


Member Since: 29 May 2007
Location: Dundee, Scotland
Posts: 20836

Scotland 2005 Discovery 3 TDV6 HSE Auto Cairns BlueDiscovery 3

DN wrote:

Well I've got a bearing should I need it. I predict that my front diff will get noisy in the next 3 yrs, so by that time I'll be 45 and retired ( Laughing I wish), and I'll have lots of time to deal with all these type of things then. Just waiting for Nodge to post up the p/no for the seal. Thumbs Up


TZB500050 Thumbs Up

Have one sitting in my local dealer waiting to be collected Thumbs Up
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Post #152848512th Sep 2015 7:41 pm
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armalites
 


Member Since: 17 Aug 2013
Location: Herefordshire
Posts: 1918

2005 Discovery 3 TDV6 S Auto Buckingham BlueDiscovery 3

My RRC has 225K on it and I bought with 90K and it's never had a wheel bearing in my ownership. It's had proper good leathering too. I guess the difference is in a wheel bearing setup it can be adusted.
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Post #152849912th Sep 2015 7:54 pm
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DN
D3 Decade 


Member Since: 23 Jun 2006
Location: W.London.
Posts: 2344

Ukraine 2006 Discovery 3 TDV6 Base 7 Seat Auto Zambezi SilverDiscovery 3

Thanks D_M for the p/no. Thumbs Up
 D3 owned from new, P017 brake recall, BAS FBHIC, new FBH, LR013487 oil pump, new water pump. RRS front lower suspension arms. New suspension compressor/ relay. New Denso alternator. CuNifer rear brake pipes. New GKN rear propshaft. New HPFP belt & tensioner. New A/C Condenser.NO WARRANTY for many many years.  
Post #152850112th Sep 2015 7:56 pm
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Disco_Mikey
 


Member Since: 29 May 2007
Location: Dundee, Scotland
Posts: 20836

Scotland 2005 Discovery 3 TDV6 HSE Auto Cairns BlueDiscovery 3

armalites wrote:
My RRC has 225K on it and I bought with 90K and it's never had a wheel bearing in my ownership. It's had proper good leathering too. I guess the difference is in a wheel bearing setup it can be adusted.


It would seem they take more of a pounding in a D3 diff...


Click image to enlarge


Click image to enlarge
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Post #152851212th Sep 2015 8:11 pm
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Niel
 


Member Since: 15 Jul 2015
Location: Southampton, 'Ampshir'
Posts: 169

United Kingdom 2006 Discovery 3 TDV6 Base 7 Seat Auto Zambezi SilverDiscovery 3

Where relative to the top/bottom of the diff is that defect D_M?
  
Post #152917714th Sep 2015 8:26 am
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