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Front Differential Repair. How I Did It.
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Paddington
 


Member Since: 30 May 2013
Location: Southampton
Posts: 280

England 2006 Discovery 3 TDV6 SE Manual Vienna GreenDiscovery 3

All sorted now


 
Previous cars
Discovery 200 tdi
Discovery 300 tdi
Discovery td5 
 
Post #198732128th Sep 2018 11:04 am
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Parky63
 


Member Since: 10 Apr 2017
Location: Hampshire
Posts: 409

England 2006 Discovery 3 TDV6 HSE Auto Buckingham BlueDiscovery 3

Paddington,
I get a grumbling noise when taking my foot off the throttle and I'm assuming it's the front diff. I'm in the Stockbridge area and I see you're in Southampton, may I ask where? I'm looking to do mine but I'm hoping it's "just" the pinion side bearing that's fubared as in Nodge's original post.

David
 2006 D3 HSE Buckingham Blue
Silicone Intercooler Pipe
MAP Sensor cleaned
N/S Drain Tube Elbow 
 
Post #198733228th Sep 2018 12:02 pm
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Paddington
 


Member Since: 30 May 2013
Location: Southampton
Posts: 280

England 2006 Discovery 3 TDV6 SE Manual Vienna GreenDiscovery 3

Hi parky63 I’m in Netley Abbey I had the symptoms as you a rumble on the over run . I changed the 2 bearings, drove to Lyme Regis last night what a difference all quite now I.

This is one of the old bearings
 
Previous cars
Discovery 200 tdi
Discovery 300 tdi
Discovery td5 
 
Post #198749129th Sep 2018 6:05 am
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Parky63
 


Member Since: 10 Apr 2017
Location: Hampshire
Posts: 409

England 2006 Discovery 3 TDV6 HSE Auto Buckingham BlueDiscovery 3

Paddington,
When you say both bearings, do you mean the crown side and the pinion side outer bearings? No inner stuff? It's just I noticed you got a full bearing set from A/F.

David
 2006 D3 HSE Buckingham Blue
Silicone Intercooler Pipe
MAP Sensor cleaned
N/S Drain Tube Elbow 
 
Post #198750729th Sep 2018 8:00 am
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Paddington
 


Member Since: 30 May 2013
Location: Southampton
Posts: 280

England 2006 Discovery 3 TDV6 SE Manual Vienna GreenDiscovery 3

I brought a kit from A/F thinking of doing all the bearings but it was just the near side and off side bearings that were gone ( drive shaft ends)
 
Previous cars
Discovery 200 tdi
Discovery 300 tdi
Discovery td5 
 
Post #198751629th Sep 2018 9:08 am
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Tripe
 


Member Since: 28 Jun 2015
Location: Tasmania
Posts: 285

Australia 2007 Discovery 3 TDV6 SE Auto Zermatt SilverDiscovery 3
Re: Front Differential Repair. How I Did It.

Nodge68 wrote:



Click image to enlarge



Cheers



Does this outer axle oil seal, have to be flush with the housing? (as shown above) or does it keep going until it "hits home" and wont move any further?

I tapped it in and it's settled about 2 mm below the housing edge.
  
Post #200453629th Nov 2018 6:22 am
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Steamyrotter
 


Member Since: 03 Jul 2017
Location: Somewhere near Somewhere else in Somerset
Posts: 117

United Kingdom 

So is there a definitive part number list for these bearings and seals?

Unless I’m mistaken has the metric/imperial bit been sorted ???

Thanks
 If things were meant to be easy, then I will soon complicate them....
Please note...
Anything I say is only from my personal experience and knowledge..
I don't assume to know everything, and know there is a lot I don't know..
But then I could be talking Censored .. OSmile 
 
Post #20262436th Feb 2019 11:39 pm
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Discomadness
 


Member Since: 19 Jan 2015
Location: Caerphilly
Posts: 2256

Wales 2007 Discovery 3 TDV6 HSE Auto Buckingham BlueDiscovery 3
Re: Front Differential Repair. How I Did It.

Tripe wrote:
Nodge68 wrote:



Click image to enlarge



Cheers



Does this outer axle oil seal, have to be flush with the housing? (as shown above) or does it keep going until it "hits home" and wont move any further?

I tapped it in and it's settled about 2 mm below the housing edge.


Mine are the same. Slightly below surface. They aren’t leaking so fingers crossed. Lol.
 Jarrod

Current : D3 2007 HSE - AKA the lemon
-beanie grille
-detango with led bulbs
-club body off rebuild. TWICE. 
 
Post #20262707th Feb 2019 7:47 am
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 14176

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3

Found this info incase it’s useful to anyone

https://qfq0mw.dm.files.1drv.com/y4mwqrusH...amp;psid=1


The pinion shaft is mounted on two opposed taper roller bearings with a collapsable spacer located between them. The spacer is used to hold the bearings in alignment and also collapses under the pressure applied to the pinion nut. This allows the nut to be tightened to a predetermined torque, which collapses the spacer, setting the correct bearing preload.

https://qfq0mw.dm.files.1drv.com/y4mmpA0Z5...amp;psid=1

Torque settings

https://qfq0mw.dm.files.1drv.com/y4mtVzkTT...amp;psid=1

Some piccies, just shows how to remove the front diff

https://www.autoexpress.co.uk/land-rover/d...l-pictures
   
Post #20262777th Feb 2019 8:18 am
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Parky63
 


Member Since: 10 Apr 2017
Location: Hampshire
Posts: 409

England 2006 Discovery 3 TDV6 HSE Auto Buckingham BlueDiscovery 3

The first 3 of those 4 links I can't get to work - 404 page not found
 2006 D3 HSE Buckingham Blue
Silicone Intercooler Pipe
MAP Sensor cleaned
N/S Drain Tube Elbow 
 
Post #20262977th Feb 2019 9:43 am
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 14176

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3

Hi

Apologises , Try this

https://onedrive.live.com/?authkey=%21AODf...9C85C7C171
   
Post #20264857th Feb 2019 8:25 pm
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LR3norway
 


Member Since: 25 Dec 2016
Location: NORWAY
Posts: 196

Norway 

Anyone tried out the crushsleeve "reshimsing" yet?
  
Post #209202513th Oct 2019 4:48 pm
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timmyt79
 


Member Since: 18 Oct 2016
Location: Pemrokeshire
Posts: 589

Wales 2005 Discovery 3 TDV6 HSE Auto Java BlackDiscovery 3

Hi All
Wondering if anyone can share any advice...i have replaced all bearings bar the pinion shaft and shims with no problems...diff is back on car with drivers side (new) shaft and joints all fitted...this 'popped' in nicely...my problem is i just CANNOT get the passenger side driveshaft to full seat into diff..i ahve hit it,sworn at it,twisted,pulled,removed circlip,shurnk circlip but still no luck..i cant even get the old shaft to fit!!
What could possibly be causing this?Seems strange that the rhs fitte dwith no issues?
Please help i am going insane!!!
  
Post #209919012th Nov 2019 1:07 pm
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LR3norway
 


Member Since: 25 Dec 2016
Location: NORWAY
Posts: 196

Norway 

Probably not the issue, just my first thought. Have you compaired the splines on the driveshafts? The auto and manual driveshafts got different spline between the driveshaft and outer CV joint. Since the auto and manual differential also is different from each other, maybe the spline into the differential is different. If you got the wrong type new driveshaft and tried to hard fitting it, maybe the spline had a beating. And the old driveshaft therefore wouldn't fit either.
  
Post #209919512th Nov 2019 1:31 pm
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timmyt79
 


Member Since: 18 Oct 2016
Location: Pemrokeshire
Posts: 589

Wales 2005 Discovery 3 TDV6 HSE Auto Java BlackDiscovery 3

That's a good point you make... I did have a brief look as thought similar but maybe I need to take a more detailed look.
Damn... Hope I haven't Censored something trying to tw*t it in 🙈
  
Post #209919612th Nov 2019 1:38 pm
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