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My Sankey off road trailer build
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NoDo$h
 


Member Since: 02 May 2006
Location: Finding new and exciting ways to milk badgers.
Posts: 19689

Ukraine 

fookinell Adrian, that thing looks bigger every time I see it! Are you sure you're not going to park it up in a layby and sell burgers to MacLeod's prostitute-murdering brethren?
 I know it's not considered "kind" to say no these days, but no. Just no, ok? And if it's not ok, still no.  
Post #63991522nd Apr 2010 9:14 pm
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wiggs
 


Member Since: 03 Sep 2006
Location: Manchester
Posts: 14372

United Kingdom 2015 Discovery 4 3.0 SDV6 HSE Auto Fuji WhiteDiscovery 4

Rolling with laughter Rolling with laughter Rolling with laughter

Thumbs Up
 G4 Gone ...but not forgotten  
Post #63992222nd Apr 2010 9:33 pm
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TallPaul
 


Member Since: 03 Jan 2008
Location: Near Reading
Posts: 1214

United Kingdom 

Looking good Wiggs, and so much nicer than Kazakhstan! Thumbs Up

IS NICE
  
Post #63992322nd Apr 2010 9:35 pm
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wiggs
 


Member Since: 03 Sep 2006
Location: Manchester
Posts: 14372

United Kingdom 2015 Discovery 4 3.0 SDV6 HSE Auto Fuji WhiteDiscovery 4

I now have a 3mm gap for some door seals . 2mm is at the front ( i set the door frame back in ) so the chequer plate dosent stick out ...so thats the 5mm difference in the main frame and door frames

Gap for door seal



This was going to be my first choice ( free sample to try it first )



Which fits like this







Unfortunatly its about £4 a meter ..and i need about 25 meters of the stuff


Next option is some Plain Expanded Neoprene rubber strip ...the one shown here is just soft foam ..but its only for illustration purposes ...and it would be 20mm wide to fit the ali .











So if i go with the second , which i proberly will ( unless someone has got a roll of the first lying round going cheap Whistle ) i have to work out the compression of the Neoprene to make it water tight

As above ..any one got any self adhesive neoprene strip 20mm wide and i would say approx 6mm thick they want getting rid of ..please let me know .

Size of the back door



Kitchen hatch



Have gone for waterproof rivets in the end ..there quite small , but the chequer plate tred pattern is quite close together and i dont want the heads raised up and not sealing properly


Parked up for the night .



I have ordered a custom water tank ..should be here early next week ..lets hope i got my measurements right . Shocked
 G4 Gone ...but not forgotten  
Post #63994022nd Apr 2010 10:02 pm
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mzplcg
 


Member Since: 23 Jun 2009
Location: Gone
Posts: 1087

England 

Adrian, looking fab Sir Thumbs Up Hope you've made some plans so we can all copy it Mr. Green

The ally welding gun I was talking about at the services the other day is one of these. Has a euro torch on so will attach to any MIG and you change to Argon from coogar or CO2. Ally spool goes in the back and off you go. I used it to good effect when shortening a defender back body a while back.
http://www.r-techwelding.co.uk/Welding_Con...Torch_250A

Dom.
  
Post #64004323rd Apr 2010 8:30 am
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Bodsy
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Member Since: 06 Nov 2006
Location: In the Clubhouse
Posts: 21361

United Kingdom 2007 Discovery 3 TDV6 HSE Auto Java BlackDiscovery 3

Adrian, after all the time and money you've spent on it so far, what's another £100... Whistle

Seriously though, you either want it to be properly water/dust tight or you don't Whistle , you know that there's only one solution to go for and that's the rubber seal in your sample. There are quite a few suppliers of this, you may be able to get a deal with a coachbuilder or similar on 25m.

Neoprene will fail over a relatively short time (especially once the dust and grit gets into it) and the adhesive will come unstuck in the heat.

If it were my trailer (I know it's more money) but I'd go with the rubber version (just like the watertight rivets) Thumbs Up
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Post #64007323rd Apr 2010 9:53 am
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wiggs
 


Member Since: 03 Sep 2006
Location: Manchester
Posts: 14372

United Kingdom 2015 Discovery 4 3.0 SDV6 HSE Auto Fuji WhiteDiscovery 4

The neopreme is water proof ..the only suggestion by the manufacture is to use a different glue to bond it .

I have now just remembered that there is going to be an inner skin on the doors of 1 mm ally , so that reduces the gap down to 2 mm . Embarassed

Just hope i can get something with that small a seal ( or leave off the inner skin )
 G4 Gone ...but not forgotten  
Post #64008023rd Apr 2010 10:13 am
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TallPaul
 


Member Since: 03 Jan 2008
Location: Near Reading
Posts: 1214

United Kingdom 

Wiggs, must be some cheaper options what about this at £3/m:

http://www.northeasternrubber.com/epages/6...NER2009%22

Or this at £2.35:

http://www.leisureshopdirect.com/caravan/c...ubber.aspx

Or something similar:

http://www.leisureshopdirect.com/caravan/c...pping.aspx

At least fit the good stuff to your fridge compartment? I mean if the camping chairs are a bit damp not the end of the world, but if the fridge gets full of water and packs up you may be cross Wink
  
Post #64009723rd Apr 2010 10:54 am
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SHARKYSHARKS
 


Member Since: 20 Dec 2008
Location: Saddleworth Oldham
Posts: 1954

England 

Wiggs can you not try scrap yard / car breakers for the old door seals should't cost that much from there if anything at all ? If ya need any I'll have a look in our yard and take all the door seals off all the bangers that have come in from the government scrappage scheme and ya can try them if not you can just chuckem let me know.
  
Post #64016323rd Apr 2010 12:21 pm
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wiggs
 


Member Since: 03 Sep 2006
Location: Manchester
Posts: 14372

United Kingdom 2015 Discovery 4 3.0 SDV6 HSE Auto Fuji WhiteDiscovery 4

Very kind offer ..i may take you up on that ..

I would prefer a continuous band round the doors i think .

Would be interested in a couple of old gas struts though ...just not sure of the size yet Sad
 G4 Gone ...but not forgotten  
Post #64022423rd Apr 2010 1:36 pm
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SHARKYSHARKS
 


Member Since: 20 Dec 2008
Location: Saddleworth Oldham
Posts: 1954

England 

Let me know Wiggs and I'll see wot I can find.
  
Post #64022523rd Apr 2010 1:38 pm
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TallPaul
 


Member Since: 03 Jan 2008
Location: Near Reading
Posts: 1214

United Kingdom 

Wiggs - door seals are quite long, and you can use the inbuilt right angles in the corners in some places? Good helping of windscreen sealer should do the job?
  
Post #64026423rd Apr 2010 2:34 pm
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wiggs
 


Member Since: 03 Sep 2006
Location: Manchester
Posts: 14372

United Kingdom 2015 Discovery 4 3.0 SDV6 HSE Auto Fuji WhiteDiscovery 4

Cheers TallPaul for the links ..will study them later Thumbs Up

Done a few bits and bobs today .

Drilled out wheel arch boxes ready for mounting







While the wheels were off i finished off painting the bits around the wheels / brakes





Also drilled a few holes for the conduit that will be in the roof lining ..ready for some interior lights





I have been pondering on the roof today . Its a large area and im concerned about the heat ( even though the roof with have insulation under it ) . If i spray it black ( original idea ) obviously will get very hot .

If i leave it bare ali ..i have been told it will proberly oxidise after a while .

So what colour ? gray ?

Black would still be the easiest , as i can fit it now and spray it with the frame.

Not sure if the isulation thats going under it will keep the heat out ..or keep the heat in
 G4 Gone ...but not forgotten  
Post #64041523rd Apr 2010 9:07 pm
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MARKW
 


Member Since: 29 Aug 2008
Location: SW
Posts: 2390

United Kingdom 

Why not white?? It will be high enough for no one to see and shouldn't clash with the rest of the colour scheme
 HONI SOIT QUI MAL Y PENSE

They shall not grow old as those of us left grow old. Age shall not weary them, nor the years condem. At the going down of the sun, and in the morning WE WILL REMEMBER THEM 
 
Post #64041923rd Apr 2010 9:16 pm
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NoDo$h
 


Member Since: 02 May 2006
Location: Finding new and exciting ways to milk badgers.
Posts: 19689

Ukraine 

Like this?

 I know it's not considered "kind" to say no these days, but no. Just no, ok? And if it's not ok, still no.  
Post #64045523rd Apr 2010 10:29 pm
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