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Development of New Wheel Carrier...
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Sonic3d
 


Member Since: 22 Nov 2005
Location: Ross on Wye Herefordshire
Posts: 872

United Kingdom 2008 Discovery 3 TDV6 XS Auto Stornoway GreyDiscovery 3

It's going to be a while yet due too development and time but will post pics as and when something happens Thumbs Up
 I can resist everything except TEMPTATION
Can Am Commander 1000XT
Seen the light and bought a 4Motion T5 
 
Post #76354918th Feb 2011 6:36 pm
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Navigator
 


Member Since: 17 Mar 2010
Location: Stay at Home. One of the lives you save could be your own.
Posts: 5113

Scotland 2015 Discovery 4 3.0 SDV6 SE Auto Causeway GreyDiscovery 4

Some answers to help eveolve a specification.

SpiderBaby wrote:
why bother taking it on and off?

Only required when using off-road tyres. No need for weight/ugliness of empty carrier at other times. Might also be a "dangerous projection" with no wheel fitted.

SpiderBaby wrote:
Open the top half of the boot? You'd need the wheel to sit well below and well out from the bumper -

Yes - but it could be hinged to come down from the vertical to that position, and go back up to lock for travelling. Not always possible to park with space to swing carrier far enough to open tailgate.

SpiderBaby wrote:
Locking? Why not just use a padlock if you're that paranoid?

Because of having to unpadlock every time tailgate is opened. Wheel would be padlocked to carrier, of course. Maybe you have not yet met the bad boys who run between vehicles stopped at lights and open tailgates so their mate 4 steps behind can nick what falls out?
 A vaccine does not stop you catching a virus, or passing it on, or getting ill from it, really ill. It does reduce the likelyhood of you dying when really, really ill. Stay Alive - KEEP AWAY FROM PEOPLE.  
Post #76356118th Feb 2011 7:03 pm
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Sonic3d
 


Member Since: 22 Nov 2005
Location: Ross on Wye Herefordshire
Posts: 872

United Kingdom 2008 Discovery 3 TDV6 XS Auto Stornoway GreyDiscovery 3

What I'm developing will be easily removable and won't leave a pivot post Thumbs Up

Are you thinking of only dropping the wheel or the whole carrier for access? It would be a very complicated and expensive linkage

As for someone opening the tailgate surely a carrier equipped car is more difficult to enter Thumbs Up
 I can resist everything except TEMPTATION
Can Am Commander 1000XT
Seen the light and bought a 4Motion T5 
 
Post #76358118th Feb 2011 7:41 pm
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SpiderBaby
D3 Decade 


Member Since: 21 Sep 2007
Location: Liverpool
Posts: 1409

England 2005 Discovery 3 TDV6 SE Auto Zermatt SilverDiscovery 3

Navigator wrote:
Some answers to help eveolve a specification.

SpiderBaby wrote:
why bother taking it on and off?

Only required when using off-road tyres. No need for weight/ugliness of empty carrier at other times. Might also be a "dangerous projection" with no wheel fitted.

So why not put your road tyre on to prevent the 'dangerous projection'? Or do you like emptying the boot, putting the rear seats up, winding the winch down, scrabbling around for the spare and doing it in reverse when you have to change a flat?

SpiderBaby wrote:
Open the top half of the boot? You'd need the wheel to sit well below and well out from the bumper -

Yes - but it could be hinged to come down from the vertical to that position, and go back up to lock for travelling. Not always possible to park with space to swing carrier far enough to open tailgate.

So the carrier hinges out and down to get to the top section - do you then reach over it?

SpiderBaby wrote:
Locking? Why not just use a padlock if you're that paranoid?

Because of having to unpadlock every time tailgate is opened. Wheel would be padlocked to carrier, of course. Maybe you have not yet met the bad boys who run between vehicles stopped at lights and open tailgates so their mate 4 steps behind can nick what falls out?

I live in inner city Liverpool so we have a fair few 'bad boys' - if you've enabled central locking what it does it matter if they open the carrier - the boot is still locked? If you've not got it enabled I'd be more concerned about the 'bad boys' climbing in the front with me......
 I see no ships........  
Post #76358818th Feb 2011 7:51 pm
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Navigator
 


Member Since: 17 Mar 2010
Location: Stay at Home. One of the lives you save could be your own.
Posts: 5113

Scotland 2015 Discovery 4 3.0 SDV6 SE Auto Causeway GreyDiscovery 4

Sonic3d wrote:
Are you thinking of only dropping the wheel or the whole carrier for access?

Have wheel (and a bit of the mount) hinge down enough to let top go up past it.

Sonic3d wrote:
As for someone opening the tailgate surely a carrier equipped car is more difficult to enter

It's not entering the car I'm thinking of. If the carrier isnt locked these bad boys could release it. The driver then would have to get out to close it - maybe not the best thing to have to do in that sort of situation, or drive off with it swinging about. Ouch!
 A vaccine does not stop you catching a virus, or passing it on, or getting ill from it, really ill. It does reduce the likelyhood of you dying when really, really ill. Stay Alive - KEEP AWAY FROM PEOPLE.  
Post #76360118th Feb 2011 8:14 pm
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Sonic3d
 


Member Since: 22 Nov 2005
Location: Ross on Wye Herefordshire
Posts: 872

United Kingdom 2008 Discovery 3 TDV6 XS Auto Stornoway GreyDiscovery 3

What I'm designing will latch automatically either in the open or closed so that would prevent that problem Thumbs Up
As for dropping the wheel down the linkage required would be very complicated due to needing some sort of assistance either a spring or gas strut to help lift a heavy wheel back up Thumbs Up and I think it would need to drop approx 18" to allow the tailgate to open Shocked
 I can resist everything except TEMPTATION
Can Am Commander 1000XT
Seen the light and bought a 4Motion T5 
 
Post #76361318th Feb 2011 8:26 pm
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SpiderBaby
D3 Decade 


Member Since: 21 Sep 2007
Location: Liverpool
Posts: 1409

England 2005 Discovery 3 TDV6 SE Auto Zermatt SilverDiscovery 3

Sonic - if you can make a wheel carrier that has all this (central locking, multi-hinge, easy remove) at a price that undercuts the boys at Rasta etc then you'll be on a winner......

Just to point out though - the Rasta carrier has what seems to me a strong damper. If it was opened and I drove off because of the bad boys I think it would hold to get me out of there.

As for swinging about I would be surprised if it ever hit the car.....

If need be the Rasta (and Big Country) carriers can be removed - all it leaves is a hole in the bumper skin that can be covered with a plate.
 I see no ships........  
Post #76361618th Feb 2011 8:32 pm
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Sonic3d
 


Member Since: 22 Nov 2005
Location: Ross on Wye Herefordshire
Posts: 872

United Kingdom 2008 Discovery 3 TDV6 XS Auto Stornoway GreyDiscovery 3

Spiderbaby
Im pretty sure the Rasta does not have a damper correct me if I'm wrong. I think the idea of linkage to drop the wheel is a non starter, it could easily double the price due to the linkage required.
If you remove a Rasta or Big Country you will also have the latch receiver as well as the pivot Thumbs Up
 I can resist everything except TEMPTATION
Can Am Commander 1000XT
Seen the light and bought a 4Motion T5 
 
Post #76362218th Feb 2011 8:41 pm
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SpiderBaby
D3 Decade 


Member Since: 21 Sep 2007
Location: Liverpool
Posts: 1409

England 2005 Discovery 3 TDV6 SE Auto Zermatt SilverDiscovery 3

Hi Sonic - the Rasta I have plus the Big Country in my garage both have a strut similar to, say, the bonnet struts.

When you open the latch the damper allows a controlled swing open plus limits the range it opens.

My Rasta opens at roughly a right angle to the car.

I know from the Big Country if the damper swings too quickly a simple tighten of the bolt stiffens it nicely.

Agree about the latch receiver - that is there and would be a pain to remove and it's not pretty.

The idea of an integrated unit is cool so it can be taken off - the hole could easily be plugged with a suitable 'grommet' type effort.

Having handled both Rasta & Big Country I do know these things weigh a fair old bit - if you could reduce that significantly without compromise on strength that would aid removal.

Having said that I still like to keep mine on even when I run road tyres - these carriers have their pros and cons and aren't everyone's cup of tea.

But go for it - it's only by this sort of discussion that things move forward and improve Thumbs Up
 I see no ships........  
Post #76365918th Feb 2011 10:15 pm
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garrycol
 


Member Since: 06 Dec 2010
Location: Canberra
Posts: 1130

Australia 

Why reinvent the wheel when some great products already exist such as

http://www.kaymar.com.au/vehicles/landrover/discovery4.php
  
Post #76372318th Feb 2011 11:36 pm
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Sonic3d
 


Member Since: 22 Nov 2005
Location: Ross on Wye Herefordshire
Posts: 872

United Kingdom 2008 Discovery 3 TDV6 XS Auto Stornoway GreyDiscovery 3

Just trying to improve the wheel Thumbs Up the cost of these and other carriers in the uk are stupid. I already manufacture a swing away carrier for Defenders so now I have a D3 it's the next obvious project for me Thumbs Up
 I can resist everything except TEMPTATION
Can Am Commander 1000XT
Seen the light and bought a 4Motion T5 
 
Post #76372518th Feb 2011 11:41 pm
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MacLeod 313
 


Member Since: 18 Apr 2008
Location: away
Posts: 10723

Scotland 2006 Discovery 3 TDV6 HSE Auto Zambezi SilverDiscovery 3

I'd buy one.......Having a cargo barrier and dog cage, its near on impossible to extract the spare without taking apart the boot area......been there and done that, and was considering a swing away just for that reason....Will keep an eye out on your project Sonic
  
Post #76372618th Feb 2011 11:45 pm
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Discoeast
 


Member Since: 19 Feb 2008
Location: Boksburg
Posts: 800

South Africa 2007 Discovery 3 TDV6 S Auto Zermatt SilverDiscovery 3

Sonic3d, you can fabricate the swing arm to have the pivot shaft with
a spring loaded lock pin, and the pivot bush part inside the bumper
as I had done. I intergrated the locking latch with the tow bar drop
plate. Also had a slot machined into the bush boss for a locating pin
in the pivot shaft, when in the full open position the whole swing arm
assembly can be pulled out, but when closed will prevent it from
jumping out. In a nut shell, remove wheel, pull out carrier and
remove tow bar.





 D3 bullbar-spots-roof rack with spots-ladder-long range tank-swing out spare wheel carrier- upgraded tow bar-dash console-internal water tank-duel awnings-drawer system & T T.  
Post #76378219th Feb 2011 8:16 am
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luvbus
 


Member Since: 04 Mar 2007
Location: Foot of Rudland Rigg
Posts: 829

United Kingdom 2007 Discovery 3 TDV6 XS Manual Lugano TealDiscovery 3

Discoeast,

How does your design behave off-road? It looks like it may flex/bounce around a little.

The above is a query/observation not a criticism. Thumbs Up

Rich
 Club N.E.R.D.s  
Post #76426620th Feb 2011 10:23 am
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D4JWW
 


Member Since: 20 Oct 2009
Location: London, UK
Posts: 1318

South Africa 2009 Discovery 3 TDV6 GS Manual Stornoway GreyDiscovery 3

I will buy 2 if you can price them more affordable than the mentioned brands, did you consider an version to carry 2 tyres like Kaymar? Thumbs Up
 A few mods... and keeping it all running...Faultmate MSV2
MY09EGR's blanked Thanks Bellautos, BAS 
 
Post #76449220th Feb 2011 5:59 pm
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