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Front shock lower bolt?
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BrianX
 


Member Since: 11 Dec 2005
Location: Bolton UK - it may be 'grim up north' but at least you get gravy on yer' chips.
Posts: 217

England 2005 Discovery 3 TDV6 HSE Auto Buckingham BlueDiscovery 3
Front shock lower bolt?

Hi all

On any other car I wouldn't need to ask this, but just so that I don't send my suspension into meltdown can anybody give me a run through to replace the sheared bolt at the bottom of my front shock? I know to disconnect battery etc. to put the electronics to sleep, but this isn't a job I've done before and I don't know what may be under force/tension when I physically remove the old bolt.

Click image to enlarge


On a second note - anybody guess where the oil leak is from on the right? I haven't investigated it yet, just saw it on the photo.
.
 '
'
'05 Disco3 TDV6 - gone
'06 Disco3 TDV6 - gone
'08 Freelander 2 - gone
'98 P38 V8/LPG - gone
'02 L322 V8 - gone
'02 Freelander 1 - gone
'05 Disco 3 TDV6 - SWMBO
'06 L322 V8 - current
 


Last edited by BrianX on 3rd May 2020 8:22 pm. Edited 1 time in total 
Post #21433983rd May 2020 8:03 pm
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 14171

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3

Hi

Included ur pic for u

indeed disconnect battery or pull fuse F26 in engine bay , jack it up and put some axle stands underneath

Personally I put the disco into off road height

would start by spraying some anti seize spray on there

Or even some ATF oil

Remove the wheel, Then put a jack underneath the lower arm to then just take some pressure off the arm, then use a hammer and find a suitable drift to try and push it out , or if u have an air compressor impact chisel , to see if u can drift it out

Oil leaks looks like it may be coming from ur steering rack ??

When I done my front struts I also used some ceramic grease fitting a new bolt , or use some coppaslip

Plus of course ur need 4 x wheel alignment done and the steering wheel angle sensor checked and reset if req

Hope that helps


Click image to enlarge
  

Last edited by gstuart on 3rd May 2020 8:33 pm. Edited 1 time in total 
Post #21434043rd May 2020 8:21 pm
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aja4x4
 


Member Since: 14 Apr 2019
Location: Westbury
Posts: 2463

United Kingdom 2005 Discovery 3 TDV6 SE Auto Zambezi SilverDiscovery 3

Good luck getting that bolt out, you will also need to clean, regrease and fit a new securing clamp on your cv joint
  
Post #21434063rd May 2020 8:30 pm
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BrianX
 


Member Since: 11 Dec 2005
Location: Bolton UK - it may be 'grim up north' but at least you get gravy on yer' chips.
Posts: 217

England 2005 Discovery 3 TDV6 HSE Auto Buckingham BlueDiscovery 3

Cheers. No air tools but seeing as this is the Mrs car then it justifies the Ryobi Impact gun I bought myself as 'a present' Laughing Might not hammer it out but it'll get the thing moving

I'll give what you said a go. Just need to find a replacement first, or a BIG nail and a bigger 'ammer. Where is the best place to find part numbers?
 '
'
'05 Disco3 TDV6 - gone
'06 Disco3 TDV6 - gone
'08 Freelander 2 - gone
'98 P38 V8/LPG - gone
'02 L322 V8 - gone
'02 Freelander 1 - gone
'05 Disco 3 TDV6 - SWMBO
'06 L322 V8 - current
 


Last edited by BrianX on 3rd May 2020 8:37 pm. Edited 1 time in total 
Post #21434073rd May 2020 8:31 pm
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BrianX
 


Member Since: 11 Dec 2005
Location: Bolton UK - it may be 'grim up north' but at least you get gravy on yer' chips.
Posts: 217

England 2005 Discovery 3 TDV6 HSE Auto Buckingham BlueDiscovery 3

aja4x4 wrote:
Good luck getting that bolt out, you will also need to clean, regrease and fit a new securing clamp on your cv joint


I'm hoping to get the truck over to Flack for a good sorting as soon as we are allowed out to play. This is looking like an additional job for the list.
 '
'
'05 Disco3 TDV6 - gone
'06 Disco3 TDV6 - gone
'08 Freelander 2 - gone
'98 P38 V8/LPG - gone
'02 L322 V8 - gone
'02 Freelander 1 - gone
'05 Disco 3 TDV6 - SWMBO
'06 L322 V8 - current
 
 
Post #21434093rd May 2020 8:33 pm
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aja4x4
 


Member Since: 14 Apr 2019
Location: Westbury
Posts: 2463

United Kingdom 2005 Discovery 3 TDV6 SE Auto Zambezi SilverDiscovery 3

I cant imagine the bolt will knock out that easy, i would buy yourself a drill and bits as
well Laughing
  
Post #21434103rd May 2020 8:34 pm
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rrhool
 


Member Since: 28 Aug 2014
Location: Norfolk
Posts: 4537

United Kingdom 2007 Discovery 3 TDV6 SE Manual Zermatt SilverDiscovery 3

Shocked

You will have to depressurise the EAS system before you attempt to take that out. You'll need a software tool capable of managing the air suspension. IId will do it, not sure about others.
 Richard


D3 SE 2007. Triumph 2.5Pi 1973. Ferguson TEA20 1948.



Discovery 2 4.0 ES 2001- Gone
Discovery 1 300Tdi ES '95 - Gone
Range Rover Classic '79 - Gone 
 
Post #21434113rd May 2020 8:34 pm
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 14171

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3

BrianX wrote:
No air tools but seeing as this is the Mrs car then it justifies the Ryobi Impact gun I bought myself as 'a present' Laughing

I'll give what you said a go. Just need to find a replacement first, or a BIG nail and a bigger 'ammer. Where is the best place to find part numbers?


No probs, if u disable it via battery or pulling fuse first , jack it up then get the axle stands underneath

Then use a jack under the bottom wishbone to just take some weight off,

I’ll find some part number for u , plus if I may add, don’t drive it at all with the bolt like that

Also wished to add thks to RRHOOL mentioning it ref the EAS
  

Last edited by gstuart on 3rd May 2020 8:40 pm. Edited 2 times in total 
Post #21434123rd May 2020 8:36 pm
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 14171

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3

rrhool wrote:
Shocked

You will have to depressurise the EAS system before you attempt to take that out. You'll need a software tool capable of managing the air suspension. IId will do it, not sure about others.


Had a right sod when I replaced my front struts , found putting it into off road height , then jacking it up, axle stands and then a jack under the bottom wishbone to just take the pressure off the bolt and it came out with a drift

Indeed ref the eas , does make life easier getting the strut bolt back in

I should have said that , bless u for mentioning it
   
Post #21434133rd May 2020 8:39 pm
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 14171

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3

Found the part numbers


Lower strut bolt M16 X 200MM Front Suspension – RYG000440

https://www.advancedfactors.co.uk/ryg00044...2062-p.asp

Nut - FX116056 Nut -

https://www.advancedfactors.co.uk/fx116056...3052-p.asp
   
Post #21434143rd May 2020 8:45 pm
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BrianX
 


Member Since: 11 Dec 2005
Location: Bolton UK - it may be 'grim up north' but at least you get gravy on yer' chips.
Posts: 217

England 2005 Discovery 3 TDV6 HSE Auto Buckingham BlueDiscovery 3

Oh dear - see, I knew it wise to ask..

I have my IIDBT so am sorted there. What would be my best plan? Suspension to high, or deflated via IID, battery on or off (obviously I can't use IID with it off). Sorry, I'm a bit confuzzled.
 '
'
'05 Disco3 TDV6 - gone
'06 Disco3 TDV6 - gone
'08 Freelander 2 - gone
'98 P38 V8/LPG - gone
'02 L322 V8 - gone
'02 Freelander 1 - gone
'05 Disco 3 TDV6 - SWMBO
'06 L322 V8 - current
 
 
Post #21434193rd May 2020 8:52 pm
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BrianX
 


Member Since: 11 Dec 2005
Location: Bolton UK - it may be 'grim up north' but at least you get gravy on yer' chips.
Posts: 217

England 2005 Discovery 3 TDV6 HSE Auto Buckingham BlueDiscovery 3

gstuart wrote:
Found the part numbers

Bow down
 '
'
'05 Disco3 TDV6 - gone
'06 Disco3 TDV6 - gone
'08 Freelander 2 - gone
'98 P38 V8/LPG - gone
'02 L322 V8 - gone
'02 Freelander 1 - gone
'05 Disco 3 TDV6 - SWMBO
'06 L322 V8 - current
 
 
Post #21434203rd May 2020 8:54 pm
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 14171

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3

BrianX wrote:
Oh dear - see, I knew it wise to ask..

I have my IIDBT so am sorted there. What would be my best plan? Suspension to high, or deflated via IID, battery on or off (obviously I can't use IID with it off). Sorry, I'm a bit confuzzled.


Always a team effort

Must admit didn’t use my iid at the time, as it was all new to me and didn’t realise the setting was their

Plse members , correct me if I forget something

Off road height
Crack wheel nuts
Jack up enough to get the front wheel off the ground
Axle stand
Remove wheel

Plug in iid to deflate and I’m pretty sure when that’s done it also disables the eas

But maybe pull fuse F26 as an extra precaution

Put a jack under the wishbone and raise it so it just touches the lower wishbone to take the weight off the bolt , seeing the strut is secured at the top

All ur trying to do is take it weight off that bolt

Soak it with anti seize spray

Get a socket onto the bolt head and see if it will turn, at least then ur know if it’s seized or not , then use a hammer and drift , then try to see if it comes out

If the bolt turns yet refuses to come out, use ur scissor jack under the bottom of the strut , slowly turn it, turn the bolt head to see if it turns any easier

don’t use anything on the thread when fitting new bolt , just on the plain part of the bolt

Hope I haven’t got any of the sequence wrong, I was replacing my front struts , so apologies if I confused matters

Please let us know how u get on
  

Last edited by gstuart on 3rd May 2020 11:10 pm. Edited 2 times in total 
Post #21434303rd May 2020 10:58 pm
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 14171

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3

BrianX wrote:
gstuart wrote:
Found the part numbers

Bow down


Ur very welcome

Also ur need , ceramic grease or copper slip and torque wrench

Il find the torque settings for u Thumbs Up
   
Post #21434313rd May 2020 10:59 pm
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 14171

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3

Looking at the chart , the torque setting for that bottom strut bolt is

300 Nm or 221 Ilbs


Click image to enlarge
   
Post #21434323rd May 2020 11:04 pm
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