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Expedition Rack - New Design
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Jay666d
 


Member Since: 11 Feb 2014
Location: Northumberland
Posts: 753

United Kingdom 2007 Discovery 3 TDV6 HSE Auto Java BlackDiscovery 3

I'd like a roof rack too, it's nice to see a thread with a few pictures on...

... So far I like the look of the ProSpeed. (The one Chopcat has!) Thumbs Up
 07 Land Rover Discovery III HSE
07 BMW 1200 GS Adventure
08 Mercedes Sprinter 
 
Post #124451828th Feb 2014 12:57 am
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Rober Hansson
 


Member Since: 14 Mar 2013
Location: Smögen
Posts: 50

Sweden 2010 Discovery 4 3.0 SDV6 HSE Lux Auto Ipanema SandDiscovery 4

I have been looking at qualan roof rack www.qualan.eu , had it on my ealyer D2and the quality was on the top Very Happy

Robert
  
Post #124453028th Feb 2014 5:40 am
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Jay666d
 


Member Since: 11 Feb 2014
Location: Northumberland
Posts: 753

United Kingdom 2007 Discovery 3 TDV6 HSE Auto Java BlackDiscovery 3

Those look cool Robert, I just wonder, as it's hard to tell in the drawings... Would that Rack clear the GPS antenna/fin on the back of some models?

I know the ProSpeed allows for this.

Jay
 07 Land Rover Discovery III HSE
07 BMW 1200 GS Adventure
08 Mercedes Sprinter 
 
Post #124455028th Feb 2014 8:43 am
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JAB
 


Member Since: 22 May 2006
Location: Near Apeldoorn
Posts: 96

Netherlands 2012 Discovery 4 3.0 SDV6 HSE Auto Santorini BlackDiscovery 4

I like number 6 tire size....

Possible on a D4?
 2012 D4 sdv6, mapped & 2016 D4 sdv6
Club sump plate
Club dual battery
Club Duratrac
Club rocksliders 
 
Post #124489728th Feb 2014 7:05 pm
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discocity
 


Member Since: 22 Sep 2013
Location: oxford
Posts: 59

United Kingdom 

Love prospeed look Smile

Hate prospeed prices Sad

How can a jigged item be so many £££££££££

I think most makers of bolt on D3/4 bits think all owners are minted so add a lot of £


Disco
  
Post #124495128th Feb 2014 9:29 pm
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Rober Hansson
 


Member Since: 14 Mar 2013
Location: Smögen
Posts: 50

Sweden 2010 Discovery 4 3.0 SDV6 HSE Lux Auto Ipanema SandDiscovery 4

As for qualan just email him and ask. [email protected]
realy like his quality of handcraft 8)
  
Post #124495928th Feb 2014 9:45 pm
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discocity
 


Member Since: 22 Sep 2013
Location: oxford
Posts: 59

United Kingdom 

~Rich~ wrote:
[URL=]
[/URL]

The front of my rack is actually curved to match the roofline, mesh bottom, plenty of tie down options and strong. Feet are steel but encased in a polyurethane base. 1600mm long overall.


I have this rack but full length nice item I bought it of fleebay for a bargin 200 notes with fittings

Admin note: this post has had its images recovered from a money grabbing photo hosting site and reinstated Mr. Green
  
Post #124496528th Feb 2014 9:52 pm
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discocity
 


Member Since: 22 Sep 2013
Location: oxford
Posts: 59

United Kingdom 

  
Post #124496628th Feb 2014 9:52 pm
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Jay666d
 


Member Since: 11 Feb 2014
Location: Northumberland
Posts: 753

United Kingdom 2007 Discovery 3 TDV6 HSE Auto Java BlackDiscovery 3

That's a great looking rack (ooo err Laughing ) Discocity!

That's pretty much what I'm looking for! I'm always on eBay looking for a steal, but so far unsuccessful! Big Cry
 07 Land Rover Discovery III HSE
07 BMW 1200 GS Adventure
08 Mercedes Sprinter 
 
Post #124498728th Feb 2014 10:30 pm
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discoandrewoz
 


Member Since: 05 Feb 2014
Location: Sydney, New South Wales
Posts: 60

Australia 2006 Discovery 3 TDV6 S Auto Zermatt SilverDiscovery 3

I know I'm a bit late coming in here, but I have designed manufactured quite a few racks in a business I owned/operated some years ago.
A few considerations I found when designing a decent rack.

It has to be light, but strong. Aluminium seems the best material, but it has some inherent issues with fatigue.
Your rack must flex, but not bend. Steel should be better, because Aluminium can crack. A corrugated road can very easily fracture any material that is too stiff.
What is it's intended purpose? Are you going to have a tent on top or just some jerry cans and some tyres? Mesh is probably the best all round solution here.

What is the load rating going to be? Eg: can you stand on it.


So, the way I made my racks was thus:
I used low grade chrome-moly mounts bolted onto an Aluminium mesh frame. I used low grade Cro-Mol because it's very strong but had better flex than the high grade stuff.

The rack main tubes or spars were 30mm rounded edge square tubing which gave a lot of rigidity.
The "deck" was made of Aluminium rounded edge oblong tubing covered in stuff called Amplimesh. I was able to get a load rating of approx 95kg point loading, 195kg spread loading. (For a Pajero or Patrol). I had a "spoiler" as well because a lot of customers wanted it, but I'm not convinced it aids aerodynamics. I sort of feel its better for the air to flow threw inside of over.

The rack were complete overkill in many ways, but I never had a customer come back to me with a complaint. The army at one stage were interested in buying some off me, but then they went other directions as far as vehicles. (I was sort of glad actually)
I wish I could post up some pics, but I sold the business years ago and a lot of that information went with the business. If you need any more help, please feel free to PM me
  
Post #124499028th Feb 2014 10:34 pm
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jerdog53
 


Member Since: 30 Dec 2013
Location: Denver
Posts: 36

United States 2008 LR3 4.4 V8 SE Auto Bonatti GreyLR3

discocity wrote:


What are you trying to say with this?
  
Post #124503728th Feb 2014 11:26 pm
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discoLR3rm
 


Member Since: 24 Feb 2014
Location: Brussels
Posts: 13

Belgium 2005 LR3 TDV6 S Manual Unknown ColourLR3
Roof rack Qualan for LR3

Thanks to your comparative posts, I found the long Qualan roofrack for my LR3 made by Marek Dolata.
htpp://www.qualan.eu
It is half the price of a Front Runner to start with. It came two weeks after the order, trucked from South Poland to my doorstep at the proposed delivery time (after driving 12 hours on German an Belgian highways). Neatly packed with all brackets and stainless steel bolts, nuts and washers. One hour to install. I removed the LR gutter blanking strips and stored them away. If you drill them, they are simply wasted. Dirt and humidity found these strips a convenient place. So these places are now open, can be cleaned and can dry. The roof rack is slim and strong. I will do some testing of load types over Easter. Can send pictures if you are interested.
René
  
Post #12626511st Apr 2014 1:17 pm
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Scarab
 


Member Since: 11 Jun 2011
Location: Hastings
Posts: 1283

United Kingdom 2006 Discovery 3 TDV6 HSE Auto Buckingham BlueDiscovery 3

René,

I'd like to see some pictures if you get the time.

Alex
  
Post #12626841st Apr 2014 2:43 pm
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Jay666d
 


Member Since: 11 Feb 2014
Location: Northumberland
Posts: 753

United Kingdom 2007 Discovery 3 TDV6 HSE Auto Java BlackDiscovery 3

+ 1

I'd be interested in some pictures too... The link isn't working! Rolling Eyes
 07 Land Rover Discovery III HSE
07 BMW 1200 GS Adventure
08 Mercedes Sprinter 
 
Post #12627461st Apr 2014 5:15 pm
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Scarab
 


Member Since: 11 Jun 2011
Location: Hastings
Posts: 1283

United Kingdom 2006 Discovery 3 TDV6 HSE Auto Buckingham BlueDiscovery 3

Link just needs an extra T and one less P http://www.qualan.eu
  
Post #12627481st Apr 2014 5:25 pm
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