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How To - Air Con Condenser
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GK
 


Member Since: 04 Jan 2014
Location: Yorkshire
Posts: 39

United Kingdom 

When you said the bottom torx bolts could be tight, I didn't know you meant that tight!
I've had a 2 foot breaker bar on them and it just twists the splines on my torx bit.
Any ideas?
  
Post #131135115th Jul 2014 11:17 am
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robo
 


Member Since: 30 Jul 2010
Location: solihull
Posts: 298

United Kingdom 2006 Discovery 3 TDV6 SE Auto Zambezi SilverDiscovery 3

Ihad same problem, just did what mikey says, wiggle back and forth plenty of spray, one came out the other snapped head off, drilled it out in the end metal was very soft to be honest,another quality LR fitting.
best of luck!
 gone not forgotten 2 classics
gone forgotten 2 p38s
current d3 se 2006 td standard for now 
 
Post #131138715th Jul 2014 12:43 pm
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ubp_sanity
 


Member Since: 18 Jun 2010
Location: Kitchener, Ontario
Posts: 240

Canada 2006 LR3 4.4 V8 HSE Auto Zermatt SilverLR3

Thanks for the write up, I've got a condenser on order and the rear tubing has been blocked off. Hopefully soon I'll have a cold maker again.
  
Post #131157415th Jul 2014 8:46 pm
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Ade
 


Member Since: 26 Nov 2008
Location: West Lothian
Posts: 950

United Kingdom 2005 Discovery 3 TDV6 HSE Manual Alaska WhiteDiscovery 3

Is it possible to fill the system with air to try and find a leak? What pressure would be needed?

I have an air compressor and was wondering whether its possible to use that?

I had the system refilled at a garage, but was empty again after a day or so Sad

Thanks

Ade
  
Post #131179316th Jul 2014 11:43 am
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GK
 


Member Since: 04 Jan 2014
Location: Yorkshire
Posts: 39

United Kingdom 

Ade, I think that would only work for a fairly large leak, where you can hear the air coming out. That's what an air con chap did with mine, and charged me £40. For small leaks they put a dye in and look for it with a UV lamp.
  
Post #131186216th Jul 2014 3:00 pm
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Shutts
 


Member Since: 26 Nov 2011
Location: Tiptree
Posts: 146

United Kingdom 2005 Discovery 3 TDV6 SE Manual Tonga GreenDiscovery 3

Did my condenser a couple of days back, alternator failed so and felt it would be better to kill 2 birds with one stone, but for some reason only found your guide today.

Anyway, used a guide posted by one of the other forum members which was very useful but a bit fiddly. Your guide looks like I may have been left with more skin on your knuckles but its done now.

Shutts
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2005 D3 SE
1998 Disco 300tdi - slow play thing
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Post #131186916th Jul 2014 3:14 pm
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Disco_Mikey
 


Member Since: 29 May 2007
Location: Dundee, Scotland
Posts: 20731

Scotland 2005 Discovery 3 TDV6 HSE Auto Cairns BlueDiscovery 3

Ade wrote:
Is it possible to fill the system with air to try and find a leak? What pressure would be needed?

I have an air compressor and was wondering whether its possible to use that?

I had the system refilled at a garage, but was empty again after a day or so Sad

Thanks

Ade


I believe they use nitrogen and a dye now, to find any pinhole (and bigger) leaks
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Post #131189016th Jul 2014 4:06 pm
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Advanced Factors
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Member Since: 27 Nov 2012
Location: Southampton
Posts: 2648

United Kingdom 

Ade, I would take it back to the garage.

A fully automatic machine will not fill a system that will not hold vacuum, so I would suspect they are just using a fill method which should be frowned upon as the R134a refrigerant is a green house gas.

Alternative pressure testing, as Mikey says, is with OFN - Oxygen Free Nitrogen, I would tend to look for someone who has invested in this extra bit of kit as they are taking it seriously rather than just making a quick buck from recharging.
 Paul Redding
+44 (0)23 8052 2774
Order Parts Online at www.advancedfactors.co.uk 
 
Post #131189416th Jul 2014 4:25 pm
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robo
 


Member Since: 30 Jul 2010
Location: solihull
Posts: 298

United Kingdom 2006 Discovery 3 TDV6 SE Auto Zambezi SilverDiscovery 3

Agree with steve, when i did my condensor took it to an air con place hooked up to a machine first it did a vacuum of the system to confirm no leaks for a set time, only then would the machine allow a fill. as ive said before many thanks to disco mikey for his write up, the job was not too hard to do,btw recharge was only £30 which i thought very fair considering the time of year
 gone not forgotten 2 classics
gone forgotten 2 p38s
current d3 se 2006 td standard for now 
 
Post #131190416th Jul 2014 4:42 pm
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Ade
 


Member Since: 26 Nov 2008
Location: West Lothian
Posts: 950

United Kingdom 2005 Discovery 3 TDV6 HSE Manual Alaska WhiteDiscovery 3

I've got a mobile AC specialist coming out today to have a look at, so hoping he can give me a guide as to whats wrong.

Is it a fairly easy system to diagnose the problem?
  
Post #131224817th Jul 2014 11:18 am
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Ade
 


Member Since: 26 Nov 2008
Location: West Lothian
Posts: 950

United Kingdom 2005 Discovery 3 TDV6 HSE Manual Alaska WhiteDiscovery 3

Does anyone know the part number of a condenser Big Cry
  
Post #131231917th Jul 2014 2:49 pm
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Martin
Site Admin and Owner 


Member Since: 06 Nov 2004
Location: Hook Norton
Posts: 18454

United Kingdom 2006 Discovery 3 TDV6 SE Manual Buckingham BlueDiscovery 3

http://www.advancedfactors.co.uk/16-1983-a...-131-p.asp
 06 D3 SE / 15 LR D90 XS SW / 88 LR 90 Td5 / 68 BMW 2000 ti
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Post #131232217th Jul 2014 2:56 pm
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Ade
 


Member Since: 26 Nov 2008
Location: West Lothian
Posts: 950

United Kingdom 2005 Discovery 3 TDV6 HSE Manual Alaska WhiteDiscovery 3

Thanks Martin Thumbs Up

Looking at the microcat there seems to be a seal on the condenser (part number DHE500110). Is this reusable from the old on being removed, or do you nee dot fit a new one?
  
Post #131235717th Jul 2014 4:29 pm
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robo
 


Member Since: 30 Jul 2010
Location: solihull
Posts: 298

United Kingdom 2006 Discovery 3 TDV6 SE Auto Zambezi SilverDiscovery 3

there is just 2 small o rings on condenser pipe,different sizes real cheap so might as well replace
 gone not forgotten 2 classics
gone forgotten 2 p38s
current d3 se 2006 td standard for now 
 
Post #131236117th Jul 2014 4:34 pm
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notanothersilverone
 


Member Since: 04 Jul 2014
Location: Gloucester
Posts: 60

United Kingdom 2008 Discovery 3 TDV6 HSE Auto Zermatt SilverDiscovery 3
WooooooHoooooooo

Got mine done with this guide! Legend. Moving that front panel over them location pins was nervy, but did it.

Only took 2 hours(ish) and a good chunk of that was looking for tool, picking the child up after falling off his bike and enjoying a drink/chat while working.

Also replaced the two o-rings...... Deffo needed as the pipe fitting were sloppy with old ones and not with the new


  
Post #14692186th May 2015 11:32 am
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