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Cam belt tensioner mount broke!!!!......
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Disco_Mikey
 


Member Since: 29 May 2007
Location: Dundee, Scotland
Posts: 20836

Scotland 2005 Discovery 3 TDV6 HSE Auto Cairns BlueDiscovery 3

sarumlight wrote:
Wonder how much the 7.6 hours would be reduced if it was done at the same time as the timing belt?


Its approx 2 1/2 hours to change the front belt, so on the face of it, its not that straightforward, assuming it is 7.6 hours, and going by Land Rover's repair times Whistle

However, it may be as simple as it sounds...
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TDV8 Retrofit Build Thread 
 
Post #93737831st May 2012 7:00 pm
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Russell
 


Member Since: 23 Aug 2007
Location: Kent
Posts: 10564

United Kingdom 

stapldm wrote:
Flack wrote:
This is what it should look like but to me its not man enough for the job...


Flack, that looks to me like the 'failing' part is in fact separate to the block and bolted to it. I'm assuming the darker colour is the block and the lighter colour is a tin foil cast alloy separate assembly bolted on by the bolts visible in your photo...in which case if we had a replacement plate from an 09MY (assuming they're better) could we replace this nightmare before it breaks?

An interested MY07er...


That is what I asked above, looks like a casting item that could be changed but not sure what damage timing belt slip/failure would have caused.
 MY17 D5 1st Edition Namib Orange
MY15 D4 HSE Kaikoura Stone
MY12 D4 HSE Nara Bronze Sold and gone
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Tow bar, full length roof bars, side steps, tow bar storage unit, surround camers.
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Post #93748331st May 2012 10:00 pm
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The Large One
 


Member Since: 20 Apr 2007
Location: Down the polytunnel
Posts: 6143

England 2009 Discovery 3 TDV6 XS Auto Stornoway GreyDiscovery 3

sarumlight wrote:
So they changed it for 07, and then revised it three times? Hmmm....

Is that new part number the same as on the 3.0l engine, or are they completely different?

Wonder how much the 7.6 hours would be reduced if it was done at the same time as the timing belt?


Yep, the lateast version for the 2.7 is the same as the 3.0l engine
 TLO has left the building.......
I no longer work for a Landrover Dealer


My little chilli sauce business http://www.thechillees.co.uk
if you would like to order anything just give me a shout 
 
Post #9375461st Jun 2012 7:46 am
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The Large One
 


Member Since: 20 Apr 2007
Location: Down the polytunnel
Posts: 6143

England 2009 Discovery 3 TDV6 XS Auto Stornoway GreyDiscovery 3

heres the later cover...so the latest 2.7 and 3.0 cover









 TLO has left the building.......
I no longer work for a Landrover Dealer


My little chilli sauce business http://www.thechillees.co.uk
if you would like to order anything just give me a shout 
 
Post #9375501st Jun 2012 8:07 am
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Matty 2332
 


Member Since: 02 Dec 2008
Location: West Yorkshire
Posts: 670

United Kingdom 2006 Discovery 3 TDV6 SE Manual Java BlackDiscovery 3

Oil pump removal guidance below. The tricky bit seems to be crank seal removal and replacement.

http://www.disco3.co.uk/gallery/albums/use...l_Pump.pdf
  
Post #9375541st Jun 2012 8:18 am
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bulletman
 


Member Since: 28 Mar 2012
Location: Darwin
Posts: 82

Australia 2008 Discovery 3 TDV6 SE Auto Zambezi SilverDiscovery 3

The pics of the new one above look far more stronger than the pics posted by Flack of the new one on page 3.

Dont like the look of that 1 at all, seeems very flimsy around the mounting area for the bolt.

You would think that L/R must have suspected something to bring out 3 updated versions.

Wish all those effected the best with sorting this out.

Cheers Bulletman
  
Post #9375641st Jun 2012 8:46 am
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NoDo$h
 


Member Since: 02 May 2006
Location: Finding new and exciting ways to milk badgers.
Posts: 19689

Ukraine 

Well as you can't "maintain" a casting and the part has undergone a number of revisions in quick succession, I suspect a date in court would prove favourable to any claimants. If said claimant submitted the component for expert metallurgical analysis it might strengthen the case and shed some light on the failure.
 I know it's not considered "kind" to say no these days, but no. Just no, ok? And if it's not ok, still no.  
Post #9375681st Jun 2012 8:54 am
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Gareth
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Member Since: 07 Dec 2004
Location: Bramhall
Posts: 26770

United Kingdom 

Ok, for easy comparison, here are the old version (from Flack) and the new one side by side.

There does seem to be some significant extra reinforcing webbing between the casting fixing holes, and the boss that mounts the tensioner.

Click image to enlarge
  
Post #9375711st Jun 2012 8:59 am
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Gareth
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Member Since: 07 Dec 2004
Location: Bramhall
Posts: 26770

United Kingdom 

I think what we need to do here is get some evidence together.

It would help if anyone who is changing a timing belt can post a picture of the tensioner mounting, stating year of vehicle. We can then try to pin point the 'at risk' build periods.

It seems that the very early vehicles are ok, the mid age vehicles are failing, the newer vehicles are ok.
  
Post #9375741st Jun 2012 9:06 am
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sean 471
 


Member Since: 26 Apr 2011
Location: Sheffield
Posts: 2990

United Kingdom 2007 Discovery 3 TDV6 Pursuit LE Auto Java BlackDiscovery 3

Nick whats the cost of the new plate?
  
Post #9375811st Jun 2012 9:16 am
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The Large One
 


Member Since: 20 Apr 2007
Location: Down the polytunnel
Posts: 6143

England 2009 Discovery 3 TDV6 XS Auto Stornoway GreyDiscovery 3

heres the pre 07 front plate

as said in previous post i have no idea what the previuos 07 onward plates look like (theLR002465, LR007131, LR007798 )compared to the latest version LR013487







 TLO has left the building.......
I no longer work for a Landrover Dealer


My little chilli sauce business http://www.thechillees.co.uk
if you would like to order anything just give me a shout 
 
Post #9375871st Jun 2012 9:27 am
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The Large One
 


Member Since: 20 Apr 2007
Location: Down the polytunnel
Posts: 6143

England 2009 Discovery 3 TDV6 XS Auto Stornoway GreyDiscovery 3

sean 471 wrote:
Nick whats the cost of the new plate?


new plate for 07 onwards is
LR013487 £47.04 forum price
 TLO has left the building.......
I no longer work for a Landrover Dealer


My little chilli sauce business http://www.thechillees.co.uk
if you would like to order anything just give me a shout 
 
Post #9375881st Jun 2012 9:29 am
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sarumlight
 


Member Since: 06 Nov 2008
Location: Off the Plain
Posts: 1592

United Kingdom 2008 Discovery 3 TDV6 HSE Auto Tonga GreenDiscovery 3

Wow - what a difference around the bracket mount Shocked

Wonder if there was a change in the design after 06 that made this part weaker, or if the load on the belt changed (Do EU IV engines have a higher fuel pressure?) that caused more repeating strain that leads to a fatigue failure?

The big VAG diesel engines have a hydraulic damper on the tensioner to absorb the vibration from driving the fuel pump. Think they also have non-uniform spacing on the pulley teeth as the belt stretches more at the points where it's driving the pump. It's worked for me for the last quarter-of-a-million miles,..

Think the timing belt replacement on the 07 TDV6 just got a lot more expensive Big Cry
  
Post #9375921st Jun 2012 9:33 am
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sean 471
 


Member Since: 26 Apr 2011
Location: Sheffield
Posts: 2990

United Kingdom 2007 Discovery 3 TDV6 Pursuit LE Auto Java BlackDiscovery 3

Sounds a bit of no brainer to fit really. Does anybody know if this is a big job to change. Or change during the cam belt change.
  
Post #9375941st Jun 2012 9:36 am
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Mr Kington
 


Member Since: 12 Dec 2011
Location: Scottish Borders
Posts: 1552

United Kingdom 2005 Discovery 3 TDV6 HSE Auto Siberian SilverDiscovery 3

Mine is a 55 plate and just bought £100 quids worth of extras from TLO to be replaced next week at the cam belt change with Stratstone Slough so not overly keen to have to buy more parts in-case they fail at a later stage. (great price from TLO to be fair) Any suggestions ? are the 55 plates seemingly ok so just leave it as is ?
  
Post #9376211st Jun 2012 10:25 am
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