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Body Removal, dolly or frame for storage???
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Kelman70
 


Member Since: 10 Aug 2018
Location: Peterhead Aberdeenshire
Posts: 146

Scotland 2006 Discovery 3 TDV6 HSE Auto Bonatti GreyDiscovery 3
Body Removal, dolly or frame for storage???

As title would suggest the engine in my disco 3 gave up a few weeks ago and plan to take the body off and carry out and engine change and do a few other jobs whilst i'm at it.

As i'm borrowing a friends two post ramp i don't want to leave the body on his ramp for weeks on end so looking at options for being able to remove it from the ramp and wheel it about etc.

my thoughts are

build a metal frame that bolts to the original mounting bolt points on the body to allow it to be transferred from the two post ramp onto my trailer.

or the same but add wheels to the frame to allow it to be removed from the ramp and wheeled about

does anyone have any plans for something they have built previously so i can have it pretty much manufactured and ready to go to prevent having to build it from scratch

Thanks in Advance
Martin
  
Post #228786813th Apr 2022 9:02 pm
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Disco_Mikey
 


Member Since: 29 May 2007
Location: Dundee, Scotland
Posts: 20732

Scotland 2005 Discovery 3 TDV6 HSE Auto Cairns BlueDiscovery 3

Engine out then body back down will be the easy option
 My D3 Build Thread

TDV8 Retrofit Build Thread 
 
Post #228786913th Apr 2022 9:10 pm
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Kelman70
 


Member Since: 10 Aug 2018
Location: Peterhead Aberdeenshire
Posts: 146

Scotland 2006 Discovery 3 TDV6 HSE Auto Bonatti GreyDiscovery 3

yeah but want to do a heap of other work as well mikey, so need the body off for a while

i work away a lot so not going to be a quick job unfortunately

martin
  
Post #228787313th Apr 2022 9:15 pm
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motorworks
 


Member Since: 14 Nov 2019
Location: Usk
Posts: 401

United Kingdom 2005 Discovery 3 TDV6 HSE Auto Tonga GreenDiscovery 3

The body off is relatively light, about 1300kg, the weight of a small hatchback. If you are using a baseless lift (no raised metal cover between the posts) then one option is to use four wheel dollies. Nylon wheels roll much easier than metal ones.

Or store the body on your trailer. Just be aware that it is very tail heavy, due to rear seats and tailgates.

I would not go to the trouble of trying to use the chassis mounts. The sills can easily take the weight. You will need to create enough clearance to swing the lift arms in and out.
 Chris  
Post #228788813th Apr 2022 10:29 pm
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Kelman70
 


Member Since: 10 Aug 2018
Location: Peterhead Aberdeenshire
Posts: 146

Scotland 2006 Discovery 3 TDV6 HSE Auto Bonatti GreyDiscovery 3

i was planning to store it on my trailer but would need to drive it approx 10 miles back to my house from where the body will be removed, not sure how id manage to drop it onto the trailer with ramp, as would need to chock it up a fair bit to keep the body up past the edges of the trailer if that makes sense.

thinking about welding up a set of feet that i could bolt back onto the body mounting holes to raise it up a bit and make it stable on the trailer.

was just curious if anyone had done something similar so i could get them made up ahead of time to save any delays once body is removed

martin
  
Post #228789113th Apr 2022 10:38 pm
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motorworks
 


Member Since: 14 Nov 2019
Location: Usk
Posts: 401

United Kingdom 2005 Discovery 3 TDV6 HSE Auto Tonga GreenDiscovery 3

I have a D3 body on the lift.


[img]

Main securing point could be rear mountings between wheel arches, centres at 81cm.


[/img]

Forward support under sill edges 146cm apart, somewhere below front door openings

This may be useful,

https://www.disco3.co.uk/forum/cog-187754.html?highlight=cog

Removing engine and gearbox (300kg) pushes COG from 152cm out to 179cm, distance from front hub centre. This point is a few mm rear of the door gap.
 Chris  
Post #228799114th Apr 2022 9:08 pm
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Kelman70
 


Member Since: 10 Aug 2018
Location: Peterhead Aberdeenshire
Posts: 146

Scotland 2006 Discovery 3 TDV6 HSE Auto Bonatti GreyDiscovery 3

Excellent thanks for the info this will allow me to at least start making up the frame work, really appreciate You taking the time to post this
  
Post #228799814th Apr 2022 9:45 pm
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