Member Since: 10 Dec 2007
Location: Sydney
Posts: 165
Woo Hoo, go Evil bay!
Just won a set of 100kg 900mm drawer slides for $105. I reckon this should allow me to almost slide out the full depth of the drawer. The rear space (with centre row seats up) is only slightly over a metre in length.
I'll be looking for a 600 or 700 mm drawer slides for the second level of the cage and this is only about $70 delivered on Evil-Bay.
Combine the above 2 drawer slides with my existing fridge slide and I'll have an all slipping and all sliding doodad
Cheers
28th Aug 2008 6:07 am
sbarnham
Member Since: 07 Nov 2007
Location: Blue Mountains
Posts: 103
Guys,
Here is my home-made system which is a MkII solution after the one in my D2:
with fridge slide:
12mm Plywood, with some carpet covering the bits where I did not want it to rub on the car interior. A pair of 100kg slides with a 17mm plywood base and a padbolt slide to stop it moving ...
Also, we had this much on the roof, for a family of 4:
New MY15 TDv6 D4 in Buckingham Blue
Previously 2005 TDV6 HSE in Cairns Blue
- LR Steel Bar & Lights, Cooper STT 245/70R17 on LR 17", ContiCrossContact UHP 255/60R18 on LR 18", Traxide/Optima Yellow Top, GME 3440 UHF, FrontRunner Roofrack.
Previously 1999 TD5 in Blenheim Silver
28th Aug 2008 12:55 pm
Craig S
Member Since: 24 Sep 2006
Location: Sydney
Posts: 12
Hi All,
Thought I would attach my home made roller drawer system. I looking at roller drawers and weighed up buying ready made or make my own, on the one hand ready made so much easier but far more expensive and on the other cheaper. more effort but much more fun in the making. Oh yes the minister of war and finance unfortunately had a big say in my choice for a homemade solution.
Now for the lessons learnt
1) Its more expensive than you think, after adding in sundries like glue, bolts, screws etc
2) Took longer than expected
3) Measure measure and re-measure, I found I had to re-cut a few times.
4) The most important piece is the roller system, I opted for a cheaper 1000mm roller drawer system from ebay. Next time round I will probably opt for a better set of runners, at the moment I have an issue with rattles.
5) Access to the spare wheel winding mechanism gave me the greatest headache. Now solved.
6) Consider weight, a combination of plastic aluminum and marine ply 12 and 9mm.
My primary requirements
1) Access cooler box (later fridge) with lower rear door closed
2) Ability to sleep in car, on over night camping trips without the better half I take a smaller cooler and sleep in the car.
3) Wanted a system that is easy to pack. Opted for wolfpack boxes through Opposite Lock Brookvale. It also keeps weight down. Dolium Pty is the suppliers of Gomo and Wolfpack Storage boxes.
4) Minimise cost.
The end result the drawer system
After all would I do it again, yes most definitely.
Things still to do
1) Fix rattles; I believe a matter of locking drawer in place when closed
2) Enable access to spare tyre mechanism, need to drill/cut hole throgh from top of drawer to adaptor set permanently in place. I purchase adaptor set from SuperCheap Auto.
3) Extend sleeping area.
Last edited by Craig S on 23rd Oct 2008 12:26 pm. Edited 1 time in total
23rd Oct 2008 11:28 am
Martin Krutli
Member Since: 17 Apr 2007
Location: Adelaide
Posts: 229
Rear Drawers
Some initial photos of the rear drawer syst installeed by Opposite Lock finally posted. They built a frame which bolts into the normal 'tie down' points and the drawer system slides into that and is held in place by rear locking pins and 3 bolts in the front. Very neat.
More phot's to come when I get around to loading.
Cheers.
MartinMY08 TDV6 SE. White/Alpaca. BFG265/65/18 At's
Autologic, Trackside Dual Battery syst., Remote GME UHF, 4X4 Intelligence rear wheel carrier, Boab removable rear drawer system w National Luna fridge, Mitchell Bros hitch.
Rasta Plate. 110L LRA long-range fuel tank.
23rd Oct 2008 11:51 am
Dan W
Member Since: 21 Jun 2008
Location: Brisbane
Posts: 355
Craig S is the Spare Wheel solution just a socket with extension or have you done something else there?2012 MY13 SDV6 SE D4 Ipanema Sand with Almond leather
2012 TDI Passat - they reckon the DSG is crap, I reckon it's awesome
2010 MY11 Mitsubishi Challenger - Gone (it was a "Challenging Year")
2007 MY08 TDV6 SE - gone
23rd Oct 2008 1:00 pm
Craig S
Member Since: 24 Sep 2006
Location: Sydney
Posts: 12
Dan W
Nothing other than a series sockets and adaptors
22mm socket - Bunnings
3/8" F X 1/2" M Adaptor - Supercheap Auto
1/4" F X 3/8" M Adaptor - Supercheap Auto
7cm 1/4" extension - Supercheap Auto.
Small ratchet spanner – Bunnings
3/8†F X 1/4†M for the ratchet spanner, this adaptor would not be necessary with a different ratchet spanner, also from Supercheap Auto. The small ratchet spanner is easy to store and provides enough leverage to unwind spare wheel.
Diameter of the 1/4" extension set is small enough to fit between rear seats and the kit consists of three lengths, when connect together are long enough to unwind spare tyre without the need to remove rear drawers. The plan is to cut/drill access way in drawer system this weekend. I also tried a universal joint socket adaptor but this does not work due to the lack of space with rear seats folded down.
Craig
23rd Oct 2008 10:24 pm
Dan W
Member Since: 21 Jun 2008
Location: Brisbane
Posts: 355
Thanks Craig, my next question would have been what size!!
You don't happen to know where to buy a Torx bit big enough to remove the rear seats do you? Everywhere I've looked (Bunnings, Supercheap) don't sell them big enough!!
Although, the more I see of home made draws the less inclined I am to take them out...2012 MY13 SDV6 SE D4 Ipanema Sand with Almond leather
2012 TDI Passat - they reckon the DSG is crap, I reckon it's awesome
2010 MY11 Mitsubishi Challenger - Gone (it was a "Challenging Year")
2007 MY08 TDV6 SE - gone
24th Oct 2008 12:14 pm
Wex
Member Since: 16 Apr 2007
Location: Knackeragua
Posts: 5173
Just a tip lads.The rubber cap on the spare wheel lowering nut is also a watertight seal.So if you're going to do any wading with the sockets in place , stuff some neoprene or foam down into it to keep any water to a minimum.
24th Oct 2008 12:21 pm
caverD3
Member Since: 03 Jul 2006
Location: Oberon, NSW
Posts: 6922
You need more the neoprene foam on long wades, seal it properly.
I put a guide in the plastic seat support covers when I did mine:
Click image to enlarge
Click image to enlarge
Click image to enlarge
I also sealed the winder mechanism properly:
closed cell foam rod, from any hardware store.
Click image to enlarge
closed cell foam rod, from any hardware store.
Click image to enlarge
Pop the cover back on
Click image to enlarge
A good coating of caulk“There are only three sports: bullfighting, motor racing, and mountaineering; all the rest are merely gamesâ€
Ernest Hemmingway
D4 3.0 Active Diff, Adaptive Lights, High Beam Assist, Surround Cameras, Privacy Glass.
D3 2.7:Adaptive Headlights,Electronic Rear Diff,ARB Bar,Blaupunkt Speakers,JVC Powered Subwoofer,Removable Snorkel,Mitch Hitch,Pioneer After Market Head Unit,Steering Wheel Control Adaptor,Remote Adjustable Supension Rod System, Taxside Dual Battery System.
24th Oct 2008 12:45 pm
Wex
Member Since: 16 Apr 2007
Location: Knackeragua
Posts: 5173
So ye already new then
24th Oct 2008 12:49 pm
caverD3
Member Since: 03 Jul 2006
Location: Oberon, NSW
Posts: 6922
Found when I get a wet boot. “There are only three sports: bullfighting, motor racing, and mountaineering; all the rest are merely gamesâ€
Ernest Hemmingway
D4 3.0 Active Diff, Adaptive Lights, High Beam Assist, Surround Cameras, Privacy Glass.
D3 2.7:Adaptive Headlights,Electronic Rear Diff,ARB Bar,Blaupunkt Speakers,JVC Powered Subwoofer,Removable Snorkel,Mitch Hitch,Pioneer After Market Head Unit,Steering Wheel Control Adaptor,Remote Adjustable Supension Rod System, Taxside Dual Battery System.
24th Oct 2008 12:56 pm
at4wd
Member Since: 29 Apr 2009
Location: Sydney
Posts: 5
Hi All,
Some really nice work in solving some of the issues on this thread.
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