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Replacing Heater Plugs
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Petenotginge
 


Member Since: 09 Jan 2015
Location: Buckingham
Posts: 52

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Manual Tonga GreenDiscovery 3
Replacing Heater Plugs

Hi All, my first time on the forum so I'm going straight in at the deep end!

I've been using the forum for a while as a visitor and very impressed with the depth of knowledge on here, so thanks for that

stratstones have had the car for a week to change the heater plugs, they didn't change any but managed to snap 3 of the blighters, but at least they did it for free????

today, if the tool arrives ,(laser 5205) I will attempt to remove the broken ones, I've read the hundreds of threads on this and am quite apprehensive to say the least, wish me luck !

I've managed to change the exhaust crossover pipe ( gearbox out) on the drive, so I'm not easily beaten but this car is trying my patience, I'll keep you all posted with how it goes,
  
Post #140548211th Jan 2015 9:23 am
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DSL
Keeper of the wheelie bin 


Member Since: 11 May 2006
Location: Off again! :-)
Posts: 73080

Ukraine 

Good luck. Thumbs Up
  
Post #140548311th Jan 2015 9:26 am
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anglefire
 


Member Since: 09 Mar 2010
Location: In the Club House
Posts: 4180

England 

Hopefully they are charging you the book time for replacing the glow plugs and not the real cost when they have to take the body off Whistle
 Mark.
2006, D3 SE Auto - gone but not forgotten.
2014 BMW 530d M Sport Tourer.
1977 Triumph Spitfire 1500

_________________________________________________
Disco Picture Website Here 
 
Post #140549911th Jan 2015 9:57 am
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Petenotginge
 


Member Since: 09 Jan 2015
Location: Buckingham
Posts: 52

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Manual Tonga GreenDiscovery 3

I've given up on using the dealers, I'm doing this myself

Stratstones won't drill them out, they will only work within the rules set by LR, so for them its body off, heads off,

Seems to me it's got to be worth trying all the other methods first before going down that route, if using this extractor kit doesn't work and I have to go down the body off route, I've only lost the price of the tool, if it works I've saved ££££'s, or a few weekends doing it myself ( we've got forklifts at work, so if needs be, body will be coming off there)
  
Post #140550411th Jan 2015 10:08 am
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DN
D3 Decade 


Member Since: 23 Jun 2006
Location: W.London.
Posts: 2344

Ukraine 2006 Discovery 3 TDV6 Base 7 Seat Auto Zambezi SilverDiscovery 3

Best of luck with this Thumbs Up
  
Post #140551811th Jan 2015 10:39 am
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DSL
Keeper of the wheelie bin 


Member Since: 11 May 2006
Location: Off again! :-)
Posts: 73080

Ukraine 

Daft question from a non techie but wouldn't drilling them out result in some debris falling into the cylinders? Question
  
Post #140553711th Jan 2015 11:01 am
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Flack
 


Member Since: 06 Sep 2006
Location: Preston Lancashire
Posts: 6308

England 2007 Discovery 3 TDV6 XS Auto Stornoway GreyDiscovery 3

@DSL

No not if done correctly and care is taken..

@Petenotginge

The only advice I will give you is do not drill to deep on the glow plug tube, mark the depth of your drill so you don't go to far and take your time.

Flack Thumbs Up
  
Post #140555111th Jan 2015 11:31 am
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Petenotginge
 


Member Since: 09 Jan 2015
Location: Buckingham
Posts: 52

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Manual Tonga GreenDiscovery 3

Thanks Flack, there is a video on you tube on how to use the laser tool, I realise it's going to be trickier than in the vid, but all the steps are well explained.

I'd put a link in but I'm a biff when it comes to stuff like that Shocked
  
Post #140559811th Jan 2015 12:36 pm
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Lost for Words
 


Member Since: 03 Sep 2013
Location: Warminster, Wiltshire
Posts: 6703

United Kingdom 2006 Discovery 3 TDV6 HSE Auto Zambezi SilverDiscovery 3

Links are simple.

Paste the URL, highlight it and click URL.

YouTube videos will embed if you just paste the URL as it is.

Thumbs Up
 Current: Discovery 3 06MY (55 reg) HSE Auto Zambezi Silver Zambezi Silver Allisport Fast Road Intercooler, V8 Brakes, Silicone IC Hoses, EGRs Blanked, Remapped, De-Cat pipe, FBHIC
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Post #140560011th Jan 2015 12:41 pm
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Flack
 


Member Since: 06 Sep 2006
Location: Preston Lancashire
Posts: 6308

England 2007 Discovery 3 TDV6 XS Auto Stornoway GreyDiscovery 3

I have the same removal set

Flack Thumbs Up
  
Post #140560211th Jan 2015 12:41 pm
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nicedayforit
 


Member Since: 05 Sep 2011
Location: Beside the Solway
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England 

  
Post #140560311th Jan 2015 12:46 pm
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DSL
Keeper of the wheelie bin 


Member Since: 11 May 2006
Location: Off again! :-)
Posts: 73080

Ukraine 

That makes it look easy! Shocked Shocked
  
Post #140562511th Jan 2015 1:27 pm
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Bobs
 


Member Since: 29 Oct 2013
Location: Manchester
Posts: 2330

England 2005 Discovery 3 TDV6 SE Auto Zambezi SilverDiscovery 3

Seen a few of these video's ..... that's the shortest and a good one Thumbs Up
 D4 Front upgrade/cut back wings n things 'taking a long time but getting there'.
D4 rear upgrade - Narpys helped with that bit
Flack for problem solving and D4 Bluetooth Install/ D4 Heated Steering wheel with Flappy paddles n BBS enabling kit
Disco Mikeys work - Serviced, EGR blanking and 4x4 software upgrade, 3 flash indicators.
B.A.S - FBHIC. Uncle Rays spare wheel protector. Beanie Silver Black badges. 
 
Post #140563311th Jan 2015 1:39 pm
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Petenotginge
 


Member Since: 09 Jan 2015
Location: Buckingham
Posts: 52

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Manual Tonga GreenDiscovery 3

@Flack, removal kit has arrived,

I'm onto the 1st snapped on, however, the supplied sleeves for the 3.5 mm drill bits appear to have too large an external diameter to knock into the plug, to enable drilling out the electrode.

Also the supplied 1/4 " tap , when lined up against a removed plug, it seems to me if I tap the plug out to this size then there won't be any plug left for the mandrel to screw into.???

The plug is 6.7mm in dia and the tap is about 6.2 in dia.!

Any help appreciated! Exclamation Exclamation
  
Post #140564411th Jan 2015 1:59 pm
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Flack
 


Member Since: 06 Sep 2006
Location: Preston Lancashire
Posts: 6308

England 2007 Discovery 3 TDV6 XS Auto Stornoway GreyDiscovery 3

@Petenotginge

I don't use the sleeves, just make sure your straight as you drill down...

Quote:
Also the supplied 1/4 " tap , when lined up against a removed plug, it seems to me if I tap the plug out to this size then there won't be any plug left for the mandrel to screw into.???

The plug is 6.7mm in dia and the tap is about 6.2 in dia.!


Yes that should be fine you still have .5 mm wall thickness in the plug, to much and the plug will spread when threaded instead of coming out smoothly.

Flack Thumbs Up
  
Post #140564911th Jan 2015 2:10 pm
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