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Headlight 'Glass' Replacement
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Member Since: 01 Jun 2011
Location: Fife
Posts: 569

Scotland 2005 Discovery 3 TDV6 S Manual Cairns BlueDiscovery 3
Headlight 'Glass' Replacement

The glass/plastic fronts on my xenon lights are crazed and cracked. The always pass the MOT but I would like to change them if possible.

Is it possible to replace them and if so, any ideas where I could get them?  
Post #11959661st Dec 2013 7:53 pm
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beanie
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Member Since: 12 Mar 2011
Location: In the garage messing with something
Posts: 14336

England 2013 Discovery 4 3.0 SDV6 GS Auto Fuji WhiteDiscovery 4

Replacement is easy enough, same principle is needed if you detango the lights, follow the how to for that, but I'd go with the heat gun method not the oven to soften the adhesive Thumbs Up

Now the hard part is getting the lenses you'll need to break a pair of cheaper halogen lights to get the parts, they're all the same,nice rebuilt one of my Xenons this way.

I have one headlight spare here as posted here, it's still available

http://www.disco3.co.uk/forum/topic103242.html

But you might find a pair nearer as DM had some

http://www.disco3.co.uk/forum/topic103889.html

Thumbs Up Altox GSM FBH controller thread


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Owner of the original "Beanie" grille
D4 & RRS style D3 grilles made to order   
Post #11959781st Dec 2013 8:15 pm
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Dave^
 


Member Since: 23 Jun 2013
Location: West Yorks
Posts: 706

How bad are they?

Are they actually glass?

If not you might be able to polish them...



Edit - http://www.disco3.co.uk/forum/topic71960.html flickr  
Post #11959831st Dec 2013 8:18 pm
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beanie
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Member Since: 12 Mar 2011
Location: In the garage messing with something
Posts: 14336

England 2013 Discovery 4 3.0 SDV6 GS Auto Fuji WhiteDiscovery 4

They're all plastic, braso is worth ago, but I've not heard of any one having great success yet Thumbs Up Altox GSM FBH controller thread


IID Pro MV License - D3, D4 & RRS - Enabling, Updates, D4 & RRS Timed / Remote Climate, D4 Bluetooth fitting
PM me for details



Owner of the original "Beanie" grille
D4 & RRS style D3 grilles made to order   
Post #11959841st Dec 2013 8:20 pm
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Dave^
 


Member Since: 23 Jun 2013
Location: West Yorks
Posts: 706

I've used plastx and a polishing machine with great results, although not on a D3... flickr  
Post #11959871st Dec 2013 8:25 pm
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omg!
 


Member Since: 01 Jun 2011
Location: Fife
Posts: 569

Scotland 2005 Discovery 3 TDV6 S Manual Cairns BlueDiscovery 3

They are beyond polishing out unfortunately. Most of it is crazing but there are a couple of proper almost full thickness cracks.

Thanks for the info Beanie. I guess I am looking for some scrap lights to cannibalise.  
Post #11960101st Dec 2013 8:42 pm
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Popelka
 


Member Since: 31 May 2008
Location: Praha (Prague)
Posts: 2430

Czech Republic 

can't you use the repair kits out there, they're like wet/dry rub down sheets that get finer and finer

something like these:-

http://www.wikihow.com/Repair-Oxidized-Clo...ht-Cleaner

http://www.griotsgarage.com/product/headlight+restoration+kit.do Experience is a difficult teacher, because she gives the test first and then the lesson afterwards!!!!  
Post #11960171st Dec 2013 8:48 pm
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Member Since: 01 Jun 2011
Location: Fife
Posts: 569

Scotland 2005 Discovery 3 TDV6 S Manual Cairns BlueDiscovery 3

Unfortunately it is not just oxidation. It is cracking. My guess is that someone has used a chemical of some sort that wasn't suitable for plastic.  
Post #11960211st Dec 2013 8:51 pm
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