Member Since: 09 Nov 2019
Location: Norway
Posts: 1
EGR blocking with 3d printed parts
Have now had an EGR failure on my 2005 disco 3. I ordered the blocking plates of some ebay seller, but as i have a 3d printer and a CNC mill, i thought i would give it a go at making the plates myself.
i have now printed ( prototyped ) the blocking plate going on the EGR valve and i wondered if this printed PETG plate could take the stress of being mounted. is there some one that have experience with 3d printed blocking plates for the EGR valve ? i will still mill the parts in alu but, would be nice to know if anyone has done this mod with plastic parts=)
Click image to enlarge
Click image to enlarge
15th Nov 2019 2:59 pm
PROFSR G
Member Since: 06 Mar 2017
Location: Lost
Posts: 5060
Plastic will not survive at the EGR end as the temp will melt it pretty rapidly. Great to have the gear to make it up in aluminium though
If you can scale up production you could be onto a little beer money earneryµ (idµ - eAµ) ψ=mψ
15th Nov 2019 4:28 pm
Pete K
Member Since: 15 Jan 2016
Location: GL
Posts: 10728
I thought you could get blanks for £4 on ebay.
Maybe prices have increased.
15th Nov 2019 4:37 pm
Moo D3 Decade
Member Since: 13 Aug 2010
Location: UK
Posts: 14471
Re: EGR blocking with 3d printed parts
olemlong wrote:
Have now had an EGR failure on my 2005 disco 3. I ordered the blocking plates of some ebay seller, but as i have a 3d printer and a CNC mill, i thought i would give it a go at making the plates myself.
i have now printed ( prototyped ) the blocking plate going on the EGR valve and i wondered if this printed PETG plate could take the stress of being mounted. is there some one that have experience with 3d printed blocking plates for the EGR valve ? i will still mill the parts in alu but, would be nice to know if anyone has done this mod with plastic parts=)
Click image to enlarge
Click image to enlarge
Nice idea but the blanking plates are so cheap it seems like a lot of work.D4 HSE EU6 (Known as Jeeves)
New Defender L663 110 SE (known as Noddy!) Sold
Sold Volvo XC90 R-Design (known as Basil)
Sold - D4 HSE (Known as Gerty)
No longer the Old Buses original owner
231,000 miles and counting
05 S manual owned from March 2005
D4 Face lifted
Still original injectors and turbo
V8 Front brakes
BAS Remap, Allisport Intercooler and deCat
EGRs blanked
T-Max split charge
Hanibal Expeedition rack
Prospeed ladder
Duratrac tyres
IID BT
BAS FBH control
15th Nov 2019 4:41 pm
lynalldiscovery
Member Since: 22 Dec 2009
Location: Maidstone
Posts: 7274
Only need the two flat plates, slip it in between the flanges (oh er) and do the bolts up job done and looks std from the outside for mot purposes.
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earner
