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Egr failure and fitting Bellauto Services blanking kit
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Dave T
 


Member Since: 03 Jul 2009
Location: Glasgow
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England 

Have a read through this post, StephenO just did the exact same thing and seems very happy with it in all respects

Thumbs Up http://www.disco3.co.uk/forum/topic46654.html?highlight=
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Post #63853320th Apr 2010 7:08 am
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sacimiddx
 


Member Since: 09 Mar 2007
Location: hants
Posts: 2143

United Kingdom 2014 Discovery 4 3.0 SDV6 HSE Auto Baltic BlueDiscovery 4

Fitted a BAS blanking kit

If you have some level of mechanical ability you should be fine

Just take your time

'measure twice - cut once'
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Post #63855220th Apr 2010 8:05 am
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bambi
 


Member Since: 10 Apr 2009
Location: south yorkshire
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England 

Hi Sorry to kinda highjack the thread but why cant you blank off the egr's on a euro iv engine.
  
Post #63861120th Apr 2010 11:26 am
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Bodsy
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Member Since: 06 Nov 2006
Location: In the Clubhouse
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United Kingdom 2007 Discovery 3 TDV6 HSE Auto Java BlackDiscovery 3

Extra sensors mean that it gives you Engine Management lights & other issues. EuIII engines didn't measure in the same way, so can be blanked off.

BAS is working on a re-map of some sort that may allow it to be done in the future.
 Bodsys Brake Bible

D4/D3 Remote FBH heat kits
BAS Remaps/ EGR Blank
Transmission Flush
Software updates/enabling


Clock/ SNOTM /3Flash / 4x4Info /BT Update /Service Reset/Error Codes / Gearbox Reset
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Post #63861220th Apr 2010 11:27 am
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PaulP
 


Member Since: 04 May 2007
Location: Barcelona
Posts: 4317

Spain 2006 Discovery 3 TDV6 SE Auto Buckingham BlueDiscovery 3

This is a mountain of info on this (try searching for "+EGR +MY07" or something similar).

Basically EURO IV forces the manufacturers to use Engine Management Systems that monitor, use and react to the components/readings in the emissions control system.

Being a closed-loop system, if you have an error or deviation from the expected signals/values, then it will throw a wobbler and give warning lamps/messages and could even put it in limp-home mode to prevent the engine operating "out of spec".
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Post #63861320th Apr 2010 11:29 am
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bambi
 


Member Since: 10 Apr 2009
Location: south yorkshire
Posts: 2059

England 

Ta for that, i had only really seen hints that it couldnt be done until this thread. Bloomin typical i get an engine with egrs i cant blank off. Come on pete i need a remap in two yrs when im out of warranty, wifey say no to one before. Embarassed
  
Post #63861720th Apr 2010 11:38 am
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disco_steve
 


Member Since: 25 Aug 2009
Location: Are you sure this is the M5 ?
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England 2006 Discovery 3 TDV6 HSE Auto Arctic FrostDiscovery 3

Hey Pete,

Thanks for the very informative help Thumbs Up

I assume mine being MY06 if suitable Rolling Eyes

If so, I'll definitly be placing my order for one of your blanking kits in the next week (got a wedding in the family this weekend so SWMBO won't approve my purchase until after) Confused

The LR dealer who I mentioned is in mid Gloucs, not too far from Stroud, so you should be able to find them (if you want to) Whistle

Steve Thumbs Up
 Never get mad - get even !!

06 D3 now gone to family member and still going strong at 265k

previous vehicles:
04 D2 TD5 - (clocked 189k from new)
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Post #63877120th Apr 2010 5:29 pm
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amondeggs
 


Member Since: 03 Sep 2009
Location: Telford
Posts: 155

England 2005 Discovery 3 TDV6 HSE Auto Zambezi SilverDiscovery 3

Well I am going to have a go ! Kit is ordered hopefully should get it for weekend? Will report back once I have got my hands dirty !

Bodsy if the offer of help and tools is still there it would be most appreciated? Will happily provide coffee, tea and bacon butties? Let me know what time you have ?

Thanks for all that have helped Thumbs Up
  
Post #63882520th Apr 2010 7:39 pm
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Bodsy
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Member Since: 06 Nov 2006
Location: In the Clubhouse
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United Kingdom 2007 Discovery 3 TDV6 HSE Auto Java BlackDiscovery 3

Might be able to do Saturday. Need to check with Swmbo first Whistle Thumbs Up
 Bodsys Brake Bible

D4/D3 Remote FBH heat kits
BAS Remaps/ EGR Blank
Transmission Flush
Software updates/enabling


Clock/ SNOTM /3Flash / 4x4Info /BT Update /Service Reset/Error Codes / Gearbox Reset
See It Here 
 
Post #63886820th Apr 2010 8:47 pm
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Albourneboy
 


Member Since: 23 Feb 2006
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Posts: 1183

United Kingdom 

Have sailed through 2 MOTs/emmissions tests with no problems whatsoever with Pete's kit fitted to my MY06 D3.

When you see the 2 clagged-up stub pipes you remove from the air intake, you'll wonder how your engine managed to run on the Censored it was being forced to ingest Rolling with laughter
 Now an ex-D3 owner after 7 happy years. Miss the car but not the big bills Smile
 
 
Post #63906821st Apr 2010 9:51 am
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TazDaz
 


Member Since: 07 May 2007
Location: South East Essex
Posts: 2858

United Kingdom 

I want to fit the Bell Autos kit but I'm mechanically challenged Big Cry
Anyone in the SW Essex area want to arrange an EGR removal day?
  
Post #63913021st Apr 2010 12:50 pm
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northernpar
 


Member Since: 23 Sep 2008
Location: Aberdeenshire
Posts: 30

Scotland 2006 Discovery 3 TDV6 S Auto Zermatt SilverDiscovery 3

I fiited the BAS blanking kit to my D3 around 2-3 months ago. Took a couple of hours all-in as I took my time but no real issues. A little fiddly at times but if you follow the instructions all will be fine.

Passed MOT earlier this month with no problems. The local independant LR specialist have been blanking EGR's for a while and recommended it.
  
Post #64048824th Apr 2010 12:07 am
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Bodsy
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Member Since: 06 Nov 2006
Location: In the Clubhouse
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United Kingdom 2007 Discovery 3 TDV6 HSE Auto Java BlackDiscovery 3

Well, thanks for the Bacon & Mushroom butties of plenty of coffee Thumbs Up

Oh as well as letting me try out doing this on someone else's car Whistle Whistle Whistle

All went pretty well, between us we managed to get the right tools & sockets & adjusters etc.

if there is one thing missing from the kit, it's a new set of bolts. Can't cost more than 50p or so for a a set of bolts Pete, so get them put in the kit! (Please!)
2 of the old bolts were OK & could be re-used, but the other two had corroded a fair bit & we were a bit worried that they might easily sheer off when tightening up.
Does anyone know what the torque should have been on those bolts BTW?

Also, the Blanks aren't as thick as the bits we removed, so we were a little concerned about tightening down into the already corroded bolts.

Still, a quick trip to the local autoparts shop & we had a bag of 10 or 20 for £2. A little longer than we wanted, but no problem when you've got a hacksaw to hand Wink

Took us a little over three hours or so do and then a short test drive, this was with us both double checking the information & then trying to manipulate bolts into place that you needed to have octupus hands for.
I wouldn't want to attempt to do this on my own, but only due to more hands needed in fiddly parts of teh instructions.

Great weather to do it in, thanks again Steve Thumbs Up
 Bodsys Brake Bible

D4/D3 Remote FBH heat kits
BAS Remaps/ EGR Blank
Transmission Flush
Software updates/enabling


Clock/ SNOTM /3Flash / 4x4Info /BT Update /Service Reset/Error Codes / Gearbox Reset
See It Here 
 
Post #64062524th Apr 2010 4:21 pm
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bellautos
 


Member Since: 02 Feb 2006
Location: NorthYorkshire
Posts: 2532

United Kingdom 2010 Discovery 4 3.0 TDV6 SE Auto Santorini BlackDiscovery 4

Point taken Very Happy Ill look to start adding 4 new landrover bolts to the kit also.

I do agree ive fitted some and the bolts can be nasty sometimes but its never crossed my mind to add them to the kit as i stock them and naturally just walk over to the M6 draw for a couple without thinking.

As you say the oval plate is only 5mm thick compared to the factory pipe that is slightly thicker, so with new bolts it would help.

Once one kit is fitted a second car is always faster to do from start to finish.


Pete
  
Post #64065324th Apr 2010 7:01 pm
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bellautos
 


Member Since: 02 Feb 2006
Location: NorthYorkshire
Posts: 2532

United Kingdom 2010 Discovery 4 3.0 TDV6 SE Auto Santorini BlackDiscovery 4

RE the bolts and locating them.


TIP's


Put some paper tissue in one side of the socket, push the bolt into the socket and it wont fall out when upside down as the tissue holds it in possition while you screw it in making it easy to do without having to get your hands down their. Mr. Green

Same as adding the oval plates, put a coat hanger/rod through one of the holes on the oval plate and put the very end of the hanger into one of the threaded holes of the EGR valve on the car, let the plate drop and slide down the hanger into location, using the tissue trick put a bolt in the other side of the oval plate and now you can remove the coat hanger, repeate tissue trick on the last threaded hole.

Done



Pete
  
Post #64065724th Apr 2010 7:09 pm
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