RainHard
Member Since: 07 Sep 2013
Location: Lonehill
Posts: 3
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Diff lock motor - how it works |
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Hi All,
I posted this on another forum but thought you guys/gals might find it useful. Not sure if anyone has done this before.
http://4x4community.co.za/forum/showthread.php?t=168493
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21st Nov 2013 6:29 pm |
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DG
Site Moderator
Member Since: 12 Dec 2005
Location: The Gaff
Posts: 50969
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as if by magic you can see how it compares with the official explanation
Quote:Differential Operation
The operating principles of the front and rear differentials are the same. Rotational input from the drive shaft is passed via the input flange to the pinion shaft and pinion gear. The angles of the pinion gear to the crown wheel drive gear moves the rotational direction through 90°.
The transferred rotational motion is now passed to the crown wheel drive gear, which in turn rotates the differential casing. The shaft, which is secured to the casing, also rotates at the same speed as the casing. The planet gears, which are mounted on the shaft, also rotate with the casing. In turn, the planet gears transfer their rotational motion to the left and right hand sun wheels, rotating the drive halfshafts.
When the vehicle is moving in a forward direction, the torque applied through the differential to each sun wheel is equal. In this condition both drive halfshafts rotate at the same speed. The planet gears do not rotate and effectively lock the sun wheels to the differential casing.
If the vehicle is turning, the outer wheel will be forced to rotate faster than the inner wheel by having a greater distance to travel. The differential senses the torque difference between the sun wheels. The planet gears rotate on their axes to allow the outer wheel to rotate faster than the inner one.
The electronic rear differential has the same functionality as the open rear differential but incorporates a locking feature.
An electronically controlled multi-plate clutch provides a rear differential lock and torque biasing function to give improved traction performance and vehicle dynamic stability.
A strategy to electronically control the rear differential multi-plate clutch assembly, has been developed to provide:
a pre-loading function, increasing locking torque with increased driving torque
a slip controller to increase locking torque under off-road conditions and decrease locking-torque for optimum comfort, for example when parking the vehicle.
The unit receives a torque input from the transfer box output-shaft, which is passed through the unit to two outputs for the rear drive halfshafts.
The unit detects wheel-slip via various vehicle system inputs to the differential locking module and locks the differential accordingly.
The multi-plate clutch assembly for both centre (transfer box) and electronic rear differentials act in a similar way. The aim of the multi-plate clutch assembly is to prevent excessive differential slip and therefore maximize the traction performance of the vehicle. This is fundamentally different from the 'braked' traction control, which can only counter act differential slip when it occurs.
A certain amount of differential slip is required to allow the vehicle to turn corners and to remain stable under control of the ABS (anti-lock brake system). The transfer box control module monitors the driver's demands through primary vehicle controls and automatically sets the slip torque at the rear differential via the differential locking module. The system is completely automatic and does not require any special driver input.
The multi-plate clutch assembly actively controls the torque flow through the rear differential and optimizes the torque distribution in the driveline. The clutch assembly biases the torque from the differential to the wheels with the higher grip and prevents the wheels with the lower grip from spinning.
By turning the input actuator disc, via the motor shaft, the output actuator is rotated. This movement acts on 5 balls in a ramp mechanism between the input and output actuators and gives a defined axial movement. The movement forces the pressure disc to induce friction between the sun gear and differential case via the clutch plates supported by the sun gear and the plates supported by the clutch basket on the differential case. This frictional force inhibits the differential rotation; the differential case and left hand differential side gear are locked together. 21 year LR veteran > D2 GS 2003 > D3 S 2006 > D3 HSE 2009 > D4 HSE 2013 > D4 HSE 2015 > D5 HSE 2018 > DS HSE R-Dynamic P300e 2021
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21st Nov 2013 7:05 pm |
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