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EGR Valve - How To...
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chho
 


Member Since: 21 Mar 2014
Location: Tai Po
Posts: 66

Hong Kong 2007 Discovery 3 TDV6 Base 5 Seat Auto Zermatt SilverDiscovery 3

Dear all I am in a remote area , Hong Kong , have a 7A tdv6 base model, after reading many posts , I think with proper tools and parts I may be ready to replace both egr valves diy. Is there any chance that I can just blank with plates? Will base model with cool Spring goes into limp mode ? In terms of difficulties how to compare bellautos complete blanking removal of buffer fly and update software vs replace egr valves? Thanks in advance for your valuable advice ... Thanks. I do want the engine light gone!
  
Post #16992372nd Sep 2016 1:26 am
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J428 TGS
 


Member Since: 13 Nov 2015
Location: Shetland
Posts: 100

Scotland 2007 Discovery 3 TDV6 Commercial XS Manual Stornoway GreyDiscovery 3

Blanking the EGRs is quite easy, with a GAP iid tool, the blanking plates from Bells + the software delete from them too, also if you need assistance bells autos are the lads, I don't know the time difference between here and Hong Kong but it would be easyer for you to do the delete when Bells are a work the maps come back from them very quick
  
Post #16993292nd Sep 2016 10:34 am
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Mowgli
 


Member Since: 17 Nov 2017
Location: South Hams, Devon
Posts: 3

2007 Discovery 3 TDV6 SE Auto Unknown ColourDiscovery 3

Thumbs Up excellent write up from DM
  
Post #19128649th Feb 2018 6:58 pm
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Chainsaw
 


Member Since: 19 Jul 2014
Location: Höör
Posts: 2

Sweden 2008 Discovery 3 TDV6 HSE Auto Java BlackDiscovery 3
Another broken EGR valve

Click image to enlarge

Car has been running fine since last EGR-valve dubbelswap. 3 1/2 years and almost 90 000 km / 56 000 miles is a fair outcome I guess Rolling Eyes . Valeo OEM G-cat valves and oil- and filterchange every 10 000 km / 6000 miles. Mainly high way speeds. Changed both valves again although only left one was faulty. And as for many others it was a bit clogged but the fault turned out to be a broken rod inside the valve. Also a bit of moisture. No surprise... Confused

A bit lucky in the end when the outer screw on the right hand valve was seized. Couldn´t get it off and finally the torx thread was scrap.Had to saw off the head of the screw with a blade... twice... Finally the valve came off including the cut off screw. I don´t evan want to dream of a seized inner bolt... Big Cry A bit of copper grease used will help next time. Razz

Mighty proud though. A dubbel EGR-valve swap by myself.

/Martin
  
Post #191600818th Feb 2018 1:57 pm
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M6C DAZ
 


Member Since: 27 May 2018
Location: Leeds
Posts: 21

United Kingdom 2007 Discovery 3 TDV6 HSE Auto Stornoway GreyDiscovery 3

I’m psyching myself up to do this!

I’ve been living with an EGR fault for some time that so far seems intermittent, occasionally throws up the Engine light and then turns its self off or I read the code and clear it. No performance issue just an annoying light.

Mine is also an 07 plate just wondering if anyone has the part numbers for the bolts to replace the T30 Torx bolts and could anyone recommend either the most up to date version of my EGR’s as I understand there’s been improvements? Or a decent aftermarket pair?

I will be doing the work myself so I think it should be cheaper for me to do a replacement than going down the blanking and remapping route.

Cheers for your help!
  
Post #212391526th Feb 2020 9:10 am
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pwheeldon
 


Member Since: 15 Jan 2020
Location: West Yorks
Posts: 1445

England 2005 Discovery 3 TDV6 S Auto Bonatti GreyDiscovery 3

Hi based on the age I'm assuming yours is a D3 and I've read that you dont need to recap the D3 if you blank the EGR. I am planning to do mine this weekend weather permitting.
 Discovery 4 GS 2009 Auto Stornoway Grey
Discovery 3 s 2005 Auto Bonatti Grey Gone
Discovery 3 SE 2005 Manual Zambezi Silver Gone
Range Rover Sport HSE 2006 Black
Aston Martin DB7 VV 
 
Post #212392226th Feb 2020 10:05 am
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G3Z
 


Member Since: 16 Dec 2018
Location: South Wales
Posts: 537

Wales 2007 Discovery 3 TDV6 GS Manual Zambezi SilverDiscovery 3

Just to bump this thread.

My EGR/EGR’s are playing up on my 2007 GS.

I’m fully aware of what a pain 07> is.. Sad

Now, if I did blank the EGR’s, does it solve the drivability issues, and only leave you with a light on? Or will having the light on causing it to go into a limb mode state? If it’s just a light on the dash, but the Disco drives nice again, then I can deal with that.

Thanks!
  
Post #214010721st Apr 2020 1:22 pm
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jetmech
 


Member Since: 22 Feb 2016
Location: Suffolk
Posts: 267

United Kingdom 2008 Discovery 3 TDV6 SE Manual Stornoway GreyDiscovery 3

I don’t know the answer, but I replaced both on our 07 SE this week. Hopefully they will last a few years now.
One thing I did notice, the live values are very different with 2 new valves, compared to when one of them was sticking, I think the ecu must make fuelling compensations depending on the info it receives from the valves. So even when blanked, if the valve actuators are sticking it might affect performance.
 Simon.
2008MY Dicovery 3 TDV6 SE Manual 
 
Post #214030222nd Apr 2020 9:36 am
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G3Z
 


Member Since: 16 Dec 2018
Location: South Wales
Posts: 537

Wales 2007 Discovery 3 TDV6 GS Manual Zambezi SilverDiscovery 3

Brilliant - thanks for the reply! I appreciate that.

Did you change both EGR’s? I think this is what I’m going to do now.

Do you have a link which EGR’s you fitted? Are the eBay ones up to the job?

Thank you Smile
  
Post #214033522nd Apr 2020 11:21 am
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jetmech
 


Member Since: 22 Feb 2016
Location: Suffolk
Posts: 267

United Kingdom 2008 Discovery 3 TDV6 SE Manual Stornoway GreyDiscovery 3

They both came from eBay and are Valeo valves 700422 for left and 700423 for right.
Due to poor troubleshooting by me! I thought “bank 0” , which was my faulty valve, would be the left side so changed that side first. It turns out “bank 1” is the left! Sad
The removed valves were both Valeo, not sure if they were original though, we have had the car for 4 years and I have no record of them being changed before.
 Simon.
2008MY Dicovery 3 TDV6 SE Manual 
 
Post #214033822nd Apr 2020 11:39 am
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G3Z
 


Member Since: 16 Dec 2018
Location: South Wales
Posts: 537

Wales 2007 Discovery 3 TDV6 GS Manual Zambezi SilverDiscovery 3

I was hoping you’d have bought the cheap eBay ones 😂😅

There’s a pair on eBay new for around £75..
  
Post #214034022nd Apr 2020 11:53 am
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MorganD379
 


Member Since: 29 Sep 2016
Location: SA62 3PP
Posts: 425

Wales 

I bought the cheaper...

Lasted a year on my 2008 D3 so went the blank and mapped route. Don't forget to butterfly on the inlet Thumbs Up

Light didn't upset it, as drove it for a week blanked before getting the remap done.
  
Post #214035922nd Apr 2020 1:15 pm
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G3Z
 


Member Since: 16 Dec 2018
Location: South Wales
Posts: 537

Wales 2007 Discovery 3 TDV6 GS Manual Zambezi SilverDiscovery 3

That’s good to know! I might just blank them and see how I get on with my 2007. I don’t mind having the dash light on, as long as it drives fine.

Where did you get the map done? Looks like your in Wales also Smile

What do you mean by butterfly? Remove the EGR butterflies?
 Defender 110 2.4 TDCi Utility Station Wagon.

2007 Disco 3 GS TDV6 Manual
200,000+ mile club 😎 
 
Post #214036722nd Apr 2020 1:36 pm
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MorganD379
 


Member Since: 29 Sep 2016
Location: SA62 3PP
Posts: 425

Wales 

There is a butterfly valve on the inlet manifold, closes off to force the air to be circulated though from egr...

Hopefully I've attached the link correctly below to a guide.

https://www.google.com/url?sa=t&source...apfoWcVEBN

As for the Mapping, I used an independent fella Chad from "Power Maps" who use a map from quantum tuning - he's a mobile technician who is really good... Based in Pembrokeshire.

Will dm his details if you want?

I would reccommed you use blanks that can be fitted leaving the pipework in place Thumbs Up
  
Post #214041522nd Apr 2020 4:05 pm
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G3Z
 


Member Since: 16 Dec 2018
Location: South Wales
Posts: 537

Wales 2007 Discovery 3 TDV6 GS Manual Zambezi SilverDiscovery 3

Sorry for the late reply buddy.

That link is ideal also! My blanking kit arrived today, so I’ll be doing the job tomorrow 😎😎

That sounds promising that the guy is mobile too - could you send me a PM please buddy? Very Happy
 Defender 110 2.4 TDCi Utility Station Wagon.

2007 Disco 3 GS TDV6 Manual
200,000+ mile club 😎 
 
Post #214066123rd Apr 2020 3:55 pm
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