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Adding a switch to power an inverter
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discoBizz
 


Member Since: 20 Sep 2008
Location: Manchester
Posts: 1416

United Kingdom 2008 Discovery 3 TDV6 HSE Auto Tonga GreenDiscovery 3
Adding a switch to power an inverter

Hi all,

am thinking of fitting the inverter I have sitting in the shed over the next few days. One thing I'd like to do is add an on/off switch (my model doesn't come with a remote switch) somewhere close to where the outlet is going to be (the inverter will be tucked away, probably behind the left boot panel).

Is it just a case of a switch and relay to provide power to the inverter from the YT aux battery? Or is there/should there be any circuitry to gradually power it up?

Thanks!
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Post #67401620th Jul 2010 9:49 am
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heine
 


Member Since: 07 Feb 2007
Location: Midrand
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South Africa 2009 Discovery 3 4.4 V8 HSE Auto Alaska WhiteDiscovery 3

Straight on off should be OK
  
Post #67402620th Jul 2010 10:07 am
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discoBizz
 


Member Since: 20 Sep 2008
Location: Manchester
Posts: 1416

United Kingdom 2008 Discovery 3 TDV6 HSE Auto Tonga GreenDiscovery 3

Thanks heine Thumbs Up

(just to confirm, still through the relay as amps would be quite high for a switch?)
 ==> Guide - Inexpensive AV Modification
==> Guide - Extend the multimedia of your Discovery III (September 2011, v1.2 uploaded)  
Post #67403620th Jul 2010 10:32 am
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heine
 


Member Since: 07 Feb 2007
Location: Midrand
Posts: 4054

South Africa 2009 Discovery 3 4.4 V8 HSE Auto Alaska WhiteDiscovery 3

I guess that depends on the size of the inverter , I only had a 300 watt and it never drew more than about 3- 4 amps
  
Post #67407920th Jul 2010 12:14 pm
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discoBizz
 


Member Since: 20 Sep 2008
Location: Manchester
Posts: 1416

United Kingdom 2008 Discovery 3 TDV6 HSE Auto Tonga GreenDiscovery 3

Thanks again. The one in question is a 600w one (1500w peak), but only states <0.5A draw when in standby (and that it has 3x 25A fuses)... Confused Would that imply a max 25A before blowing the fuses?
 ==> Guide - Inexpensive AV Modification
==> Guide - Extend the multimedia of your Discovery III (September 2011, v1.2 uploaded)  
Post #67408120th Jul 2010 12:20 pm
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methley
a.k.a. Big Hairy Ski Monster 


Member Since: 07 Oct 2008
Location: Marshfield, South Glos
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England 2006 Discovery 3 TDV6 SE Manual Java BlackDiscovery 3

Biz, 1500w peak is 125A at 12v! At that's assuming the inverter is 100% efficient, which it won't be. I'd strongly suggest ensuring all your wiring and switch gear is sized to suit.
 Andy

Fridge Slide for sale https://www.disco3.co.uk/forum/post2064622.html#2064622 
 
Post #67408520th Jul 2010 12:23 pm
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discoBizz
 


Member Since: 20 Sep 2008
Location: Manchester
Posts: 1416

United Kingdom 2008 Discovery 3 TDV6 HSE Auto Tonga GreenDiscovery 3

Thanks Andy. A little more confused now however: the 600w (1500w peak) is the AC output power, not the input... which is more than plenty for the intended use (the highest draw would be about 200w).

But the question is fitting a switch to isolate the input current from the aux battery to the inverter input (which only states <0.5A when idle). Are these two specs related?

Wiring wise, I've gone for AWG 7 (10mm2) cables which should be plenty? (in fact the supplied cables with the croc clips don't look even half the thickness)
 ==> Guide - Inexpensive AV Modification
==> Guide - Extend the multimedia of your Discovery III (September 2011, v1.2 uploaded)  
Post #67409420th Jul 2010 12:37 pm
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methley
a.k.a. Big Hairy Ski Monster 


Member Since: 07 Oct 2008
Location: Marshfield, South Glos
Posts: 2433

England 2006 Discovery 3 TDV6 SE Manual Java BlackDiscovery 3

Hi Biz,

The inverter merely converts from 12v DC to 240V AC. The power specification of the output is directly related to the current draw on the 12v side. i.e. if we take 600W as the example, then that's just 2.5A on the 240v side. However, you still need to feed it with the same power on the 12v side. 600W at 12v is 50A.

In practice it will be more than 50A as the inverter is not 100% efficient at the conversion (some power will be lost as heat).

The idle figure is irrelevant when sizing your cable and switches. You need to cater for the MAXIMUM possible current draw based on the specification of your inverter.

The current draw will vary according to the load you place on your inverter, but always cater for the maximum values to avoid overheating and burnouts.
 Andy

Fridge Slide for sale https://www.disco3.co.uk/forum/post2064622.html#2064622 
 
Post #67409620th Jul 2010 12:44 pm
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discoBizz
 


Member Since: 20 Sep 2008
Location: Manchester
Posts: 1416

United Kingdom 2008 Discovery 3 TDV6 HSE Auto Tonga GreenDiscovery 3

Thanks again Andy, trying to educate myself here...

So if I get this right, a 600w inverter with 85% efficiency will draw about 59A? (600/0.85/12)
 ==> Guide - Inexpensive AV Modification
==> Guide - Extend the multimedia of your Discovery III (September 2011, v1.2 uploaded)  
Post #67409820th Jul 2010 12:52 pm
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methley
a.k.a. Big Hairy Ski Monster 


Member Since: 07 Oct 2008
Location: Marshfield, South Glos
Posts: 2433

England 2006 Discovery 3 TDV6 SE Manual Java BlackDiscovery 3

looks good Thumbs Up

Remember though this is with the inverter powering a 600W load. If it's only a 60W light bulb, the current draw will be 10 times less.
 Andy

Fridge Slide for sale https://www.disco3.co.uk/forum/post2064622.html#2064622 
 
Post #67409920th Jul 2010 12:56 pm
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discoBizz
 


Member Since: 20 Sep 2008
Location: Manchester
Posts: 1416

United Kingdom 2008 Discovery 3 TDV6 HSE Auto Tonga GreenDiscovery 3

...so for a max load on the inverter of 200w, I am looking at a max draw of 19.6amps. The cables then should be ok.

Need to check the switch rating then, ISTR it's 25A max (which will allow for anything up to 255w)

Many thanks for the explanation Andy Thumbs Up Bow down
 ==> Guide - Inexpensive AV Modification
==> Guide - Extend the multimedia of your Discovery III (September 2011, v1.2 uploaded)  
Post #67410220th Jul 2010 1:01 pm
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Navigator
 


Member Since: 17 Mar 2010
Location: Stay at Home. One of the lives you save could be your own.
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Scotland 2015 Discovery 4 3.0 SDV6 SE Auto Causeway GreyDiscovery 4

Just to muddy the water further - the instantaneous startup current can be greater then that required for the maximum rated load. Often a "slow-to-blow" fuse is used - it can handle a higher current for a very short time. Also, the switch contacts have to be capable of handling this short higher load without arcing - so use a relay.
"If in doubt - use one size up!"
 A vaccine does not stop you catching a virus, or passing it on, or getting ill from it, really ill. It does reduce the likelyhood of you dying when really, really ill. Stay Alive - KEEP AWAY FROM PEOPLE.  
Post #67410520th Jul 2010 1:03 pm
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discoBizz
 


Member Since: 20 Sep 2008
Location: Manchester
Posts: 1416

United Kingdom 2008 Discovery 3 TDV6 HSE Auto Tonga GreenDiscovery 3

Cheers Navigator, was thinking that moto when I concluded a relay is in order. Thumbs Up

Just thinking the 600w may be an overkill (was a freebie from a mate's clearout, don't even know it works), perhaps for my needs I should go for a 300w (600w peak) instead with, if I got this right, a maximum potential draw of 50amps anyway...
 ==> Guide - Inexpensive AV Modification
==> Guide - Extend the multimedia of your Discovery III (September 2011, v1.2 uploaded)  
Post #67410920th Jul 2010 1:09 pm
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Navigator
 


Member Since: 17 Mar 2010
Location: Stay at Home. One of the lives you save could be your own.
Posts: 5105

Scotland 2015 Discovery 4 3.0 SDV6 SE Auto Causeway GreyDiscovery 4

I myself would start from what I wanted to do; only go for 250v AC if it cant be achieved at 12v DC; then look at what current is needed at 250v; then specify the inverter size; add 20%; then build to that spec.

The efficiency of inverters is usually not linear - getting an extra 5 amps AC out requires much more DC in than getting the first 5 amps AC. Are you sure you cant fulfill your needs using 12v DC?
 A vaccine does not stop you catching a virus, or passing it on, or getting ill from it, really ill. It does reduce the likelyhood of you dying when really, really ill. Stay Alive - KEEP AWAY FROM PEOPLE.  
Post #67411720th Jul 2010 1:19 pm
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discoBizz
 


Member Since: 20 Sep 2008
Location: Manchester
Posts: 1416

United Kingdom 2008 Discovery 3 TDV6 HSE Auto Tonga GreenDiscovery 3

Point taken Navigator...

All started when the Sony laptop charger blew the humble APC 150w inverter I had (it uses 19.5V @ 4.7A which should have been enough but hey-ho) and then evolved into a (need) want to power other existing appliances...

I guess I could revisit the family needs (only ever used on holidays anyway), but doubt the cost of getting 12V DC equivalents for all that are deemed "necessary" would beat that of an inverter...

Many thanks again for all the help Thumbs Up
 ==> Guide - Inexpensive AV Modification
==> Guide - Extend the multimedia of your Discovery III (September 2011, v1.2 uploaded)  
Post #67413820th Jul 2010 1:50 pm
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