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Rubber filler for A bar
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 13597

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3
Rubber filler for A bar

Hi

May i ask please does anyone know of a good filler that will be ok to use on a front A nudge bar please as the ones I’ve used are useless

https://www.ebay.co.uk/itm/142799530210?ep...%3A2334524

https://www.ebay.co.uk/itm/222738724532?ha...SwbkVaIEjk

After I had it all sanded down I pushed the rubber secrion and it all cracked , so had to remove it all again

Have been searching for ages to try and find a decent filler, did buy ages ago some plastic 2mm rods as wondering about drilling some holes, fitting the plastic pegs to see if that will help the filler to bond onto it better

Or wonder if I could use a fine mesh

Many thks as always

Before




After


   
Post #224296022nd Jul 2021 6:50 pm
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Ruarz
 


Member Since: 17 Oct 2020
Location: Fife
Posts: 21

Scotland 2005 Discovery 3 TDV6 Base 7 Seat Manual Zambezi SilverDiscovery 3

You might have better luck with a polyurethane adhesive/sealant like tiger seal or puraflex 40. They'll stick better and stay flexible. 👍
  
Post #224296222nd Jul 2021 7:22 pm
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 13597

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3

Many thks and I’ll check them out

Did use the adhesive masterbond , speedbond in the pic below to glue the small piece back in and that’s worked brilliantly , just annoying having to remove the filler , had thought at one point of using that but alas can’t sand it down

Also thought if something that was used on boats would work, ie like an epoxy but assume that would melt the rubber due to the heat when its curing

Thks again for the suggestions




Can see this was how it started and can’t see the glue join anymore , after I had removed the filler took a bit more out with the finger sander to allow more room for the filler to bite onto, well that was the theory





   
Post #224296522nd Jul 2021 8:02 pm
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 13597

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3

Ruarz wrote:
You might have better luck with a polyurethane adhesive/sealant like tiger seal or puraflex 40. They'll stick better and stay flexible. 👍


Just found this from the tiger seal search , wonder if this would work plse

https://www.u-pol.com/uk/en-uk/product/upo...PnDTBp4WhA

https://www.u-pol.com/files/13486/sh7061-TDS-EN-UK
   
Post #224296622nd Jul 2021 8:13 pm
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garfield2
 


Member Since: 24 Jul 2008
Location: morley, leeds
Posts: 311

2015 Discovery 4 3.0 SDV6 HSE Auto Barolo BlackDiscovery 4

Have you tried experimenting with expanding foam, typically the same style as builders use, just use something strong enough to contain the expansion and use cling film to form a non stick barrier to the outer surface. That can be sanded and a stopper filler putty used to creat smooth enough surface for painting.
Sounds rather bodge it scarper fix, but fixed is fixed Whistle Whistle

Regards
Martin
 Discovery 4.5 HSE 2015 MY
Discovery 3 SE 2007 MY gone with spinning journals 
 
Post #224297222nd Jul 2021 9:08 pm
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Ruarz
 


Member Since: 17 Oct 2020
Location: Fife
Posts: 21

Scotland 2005 Discovery 3 TDV6 Base 7 Seat Manual Zambezi SilverDiscovery 3

I think either of those fillers would give the same result as the one you've tried aleady. They are really designed for use on harder plastics such as bumpers with limited flex.
Did the speed bond set to a rubbery consistency? If so I'd give that a go as it seems similar to the products I suggested.
gstuart wrote:
Ruarz wrote:
You might have better luck with a polyurethane adhesive/sealant like tiger seal or puraflex 40. They'll stick better and stay flexible. 👍


Just found this from the tiger seal search , wonder if this would work plse

https://www.u-pol.com/uk/en-uk/product/upo...PnDTBp4WhA

https://www.u-pol.com/files/13486/sh7061-TDS-EN-UK
  
Post #224297322nd Jul 2021 9:20 pm
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 13597

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3

garfield2 wrote:
Have you tried experimenting with expanding foam, typically the same style as builders use, just use something strong enough to contain the expansion and use cling film to form a non stick barrier to the outer surface. That can be sanded and a stopper filler putty used to creat smooth enough surface for painting.
Sounds rather bodge it scarper fix, but fixed is fixed Whistle Whistle

Regards
Martin


Hi Martin

That’s a dam good idea , I like that and indeed will try that if the glue I’ve already used doesn’t work, great back up plan

Very grateful to u, thank u Thumbs Up
   
Post #224297822nd Jul 2021 9:41 pm
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 13597

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3

Ruarz wrote:
I think either of those fillers would give the same result as the one you've tried aleady. They are really designed for use on harder plastics such as bumpers with limited flex.
Did the speed bond set to a rubbery consistency? If so I'd give that a go as it seems similar to the products I suggested.
gstuart wrote:
Ruarz wrote:
You might have better luck with a polyurethane adhesive/sealant like tiger seal or puraflex 40. They'll stick better and stay flexible. 👍


Just found this from the tiger seal search , wonder if this would work plse

https://www.u-pol.com/uk/en-uk/product/upo...PnDTBp4WhA

https://www.u-pol.com/files/13486/sh7061-TDS-EN-UK


Many thks, indeed the glue set and adhered really well and that’s also a great idea , think ur right u know with regards to the filler, just not being flexible enough

Have some small flexible trowels which I think may be best to use , might try having a small jug of water to dip the trowels in to try and ensure the adhesive is smoothed out seeing it can’t be sanded

Appreciated as now have a couple of things that I can try

Thk u so much Thumbs Up
  

Last edited by gstuart on 22nd Jul 2021 10:42 pm. Edited 1 time in total 
Post #224298022nd Jul 2021 9:46 pm
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Hardware
 


Member Since: 28 Jun 2016
Location: Hiding under the M60
Posts: 12694

United Kingdom 2011 Discovery 4 3.0 SDV6 XS Auto Sumatra BlackDiscovery 4

No need to contain the foam with clingfilm as it can be cut to shape later.

Gun-grade foam stays denser and expands less. Sticks best to slightly damp surfaces.

If you've found a glue that adheres well and doesn't crack, you could try building it up in layers?
 .


Dean
====================================

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Post #224298122nd Jul 2021 9:57 pm
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jenseneverest
 


Member Since: 12 Jun 2017
Location: somewhere
Posts: 760

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Manual Zambezi SilverDiscovery 3

https://www.ebay.co.uk/itm/312705785668?_t...%3A2334524


sikaflex, commonly found bonding cars, boats, buses together. Or screenfix for bonding glass to buildings / vechiles, both are bloody strong but can be messy if not applied carefully. wear gloves lol
  
Post #224298422nd Jul 2021 10:24 pm
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 13597

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3

Just found the full spec of the adhesive I used, reason I did get it because I read that it can glue spoilers etc on

Master Seal Wet-on-Wet Speed Body Kit & Spoiler Bond is the perfect solution for bonding body work and spoilers. We’ve tried them all (Tiger Seal, Sikaflex) and we find Master Seal to be better, stronger and quicker drying.

Master Seal Wet on Wet Speed Bond Body Kit & Spoiler Bond

Over-paintable Wet-on-Wet
Rapid Cure
Body Kit & Spoiler Bonding
Exceptional Primerless Bond Strength
Permanently Flexible
Isocyanate & Silicone Free
Usage Instructions
   
Post #224299022nd Jul 2021 10:45 pm
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 13597

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3

Hardware wrote:
No need to contain the foam with clingfilm as it can be cut to shape later.

Gun-grade foam stays denser and expands less. Sticks best to slightly damp surfaces.

If you've found a glue that adheres well and doesn't crack, you could try building it up in layers?


Many thks and didn’t realise that ref foam

It sure does stick well that’s for sure and indeed am going to try that first , the edge I’m thinking of clamping some hardboard and use that as a straight edge and then once that done fill in the top

Like when u do cement in having a straight edge to work off to smooth / level the top

As always most appreciated , thk u
   
Post #224299222nd Jul 2021 10:49 pm
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 13597

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3

jenseneverest wrote:
https://

sikaflex, commonly found bonding cars, boats, buses together. Or screenfix for bonding glass to buildings / vechiles, both are bloody strong but can be messy if not applied carefully. wear gloves lol


That’s brilliant , thks for the link

Will see how I get on with the adhesive I’ve got but awesome of all the suggestions as plan B

Very grateful and thks so much
   
Post #224299322nd Jul 2021 10:51 pm
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 13597

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3

Out of curiosity has anyone used this before seeing its boat related plse

https://www.marinesuperstore.com/sealants-...20Products



sandable

Plus i thought it would be a good idea what the symbols meant on the back of the A bar Laughing

PE Polyethylene and PU Polyurethene

Many thks
   
Post #224301523rd Jul 2021 8:07 am
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Globetrotter448
 


Member Since: 21 Mar 2017
Location: Londonderry NSW
Posts: 1780

Australia 2007 Discovery 3 4.0 V6 Petrol SE Auto Java BlackDiscovery 3

So you need something that will bond to PE & PU plus be able to be sanded
  
Post #224331425th Jul 2021 4:02 am
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