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Grey Smoke on idle - injector woes
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lynalldiscovery
 


Member Since: 22 Dec 2009
Location: Maidstone
Posts: 7274

United Kingdom 2006 Discovery 3 TDV6 Metropolis LE Auto Bonatti GreyDiscovery 3

Engine warm and ticking over, you need to carry out the low orbit test, this consists of loosening the oil filler cap but leaving it in the hole, if the cap does not get blown off into orbit then you can safely say the rings/bores are okay.
Not very scientific but a quick check.

Have you taken it for a run to make sure the thing gets hot and the exhaust is clear of any old fluids/junk etc?

Pressurising when hot?
Checked cambelt timing?
Any unusual noises idling/driving?
Air filter clean?
Any recent engine work, or any work at all in the engine bay?
Fuel filter, and or crap fuel/fuel bug?
  
Post #222589021st Apr 2021 7:17 am
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aja4x4
 


Member Since: 14 Apr 2019
Location: Westbury
Posts: 2459

United Kingdom 2005 Discovery 3 TDV6 SE Auto Zambezi SilverDiscovery 3

When you say you blanked the lower part of the egr valves how exactly have you blanked them?

normally you remove the flexible pipe from the egr to the throttle body each side and blank the four holes with a kit.
sometimes the kits aren't very good and you can get an air leak on the throttle body blanks that will cause problems.
 Andrew

D3 2.7tdv6 2005
D4 3.0 SDV6 Commercial died and gone to LR heaven
D5 3.0 SDV6 HSE 
 
Post #222590421st Apr 2021 8:28 am
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bigjc
 


Member Since: 24 Nov 2011
Location: Cheshire
Posts: 81

United Kingdom 2008 Discovery 3 TDV6 HSE Auto Tangiers OrangeDiscovery 3

lynalldiscovery wrote:
Engine warm and ticking over, you need to carry out the low orbit test, this consists of loosening the oil filler cap but leaving it in the hole, if the cap does not get blown off into orbit then you can safely say the rings/bores are okay.
Not very scientific but a quick check.

Have you taken it for a run to make sure the thing gets hot and the exhaust is clear of any old fluids/junk etc?

Pressurising when hot?
Checked cambelt timing?
Any unusual noises idling/driving?
Air filter clean?
Any recent engine work, or any work at all in the engine bay?
Fuel filter, and or crap fuel/fuel bug?


Thanks for these pointers. Handy as a way to test compression as I dont have any tools for that. Is this just at idle?

I’ve not taken for a run yet purely due to the amount of smoke produced, it will easily fog the road!
I ran up to temp on the drive and the warmer it got, the more smoke so I was thinking maybe head gasket but there’s no obvious signs of milky sludge and I’d had to take it to a garage to test.

I’ve no way of checking cambelt timing, again would need a pro for that. It had a new engine at JLR at 95K miles following the incorrrect fitting of a timing belt. No record of a change since and its now at 190K, it was going to be the first job on the list until the problems running started.

When given a rev on the drive there is pinking. I’ll try and upload videos to my google drive and share the links.

Air filter is clean as is maf and the new MAP sensor.

Last work by previous owner (I’ve had it a few weeks) was a plastic housing which looks to be the thermostat under the throttle body but no other obvious signs of work.

Now, fuel... I filled it at a BP near me that I dont usually use but was heading to Liverpool so filled it there.
Definitely the right fuel but someone else has pointed me towards this as a possible cause. I’m going to drain some out of the filter and see what its like.

Again, thanks for the helpful pointers, I’ll work through these today.
 D3 G4 Selections car ‘08
L322 G4 2003 Event car ‘03
110 G4 Event car ‘03 and ‘06
Series 2a ‘68 
 
Post #222592521st Apr 2021 10:31 am
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bigjc
 


Member Since: 24 Nov 2011
Location: Cheshire
Posts: 81

United Kingdom 2008 Discovery 3 TDV6 HSE Auto Tangiers OrangeDiscovery 3

aja4x4 wrote:
When you say you blanked the lower part of the egr valves how exactly have you blanked them?

normally you remove the flexible pipe from the egr to the throttle body each side and blank the four holes with a kit.
sometimes the kits aren't very good and you can get an air leak on the throttle body blanks that will cause problems.


I had the BAS patch for off road use that does the necessary electro stuff to fool the ECU. Before this, the lower part of the EGR pipes had good quality blanking plates fitted between the pipe and the EGR.
The throttle body butterfly was removed and spindle refitted.
The pipes connecting to to the throttle body at the top were reconnected as was so the only material changes were the blanking plates and the butterfly. The MAP was then applied.

The car has now been put back to standard, blanking shims removed and map is back to standard. The butterfly was reinstated via a complete replacement throttle body as it was easier to swap the whole item.
 D3 G4 Selections car ‘08
L322 G4 2003 Event car ‘03
110 G4 Event car ‘03 and ‘06
Series 2a ‘68 
 
Post #222592821st Apr 2021 10:39 am
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bigjc
 


Member Since: 24 Nov 2011
Location: Cheshire
Posts: 81

United Kingdom 2008 Discovery 3 TDV6 HSE Auto Tangiers OrangeDiscovery 3

Low orbit test completed and passed cap - stayed put.

Videos - hope these work.

This is pre-injector check and fix.
https://drive.google.com/file/d/1nLEXVeXhQ...p=drivesdk

This is after the injectors came back.
https://drive.google.com/file/d/1wOfk_CpjX...p=drivesdk
 D3 G4 Selections car ‘08
L322 G4 2003 Event car ‘03
110 G4 Event car ‘03 and ‘06
Series 2a ‘68 
 
Post #222593821st Apr 2021 12:00 pm
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aja4x4
 


Member Since: 14 Apr 2019
Location: Westbury
Posts: 2459

United Kingdom 2005 Discovery 3 TDV6 SE Auto Zambezi SilverDiscovery 3

I think I would be doing a compression check
 Andrew

D3 2.7tdv6 2005
D4 3.0 SDV6 Commercial died and gone to LR heaven
D5 3.0 SDV6 HSE 
 
Post #222594821st Apr 2021 12:34 pm
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N5Fav
 


Member Since: 28 Jan 2021
Location: LEICESTER
Posts: 134

United Kingdom 2007 Discovery 3 TDV6 XS Auto Buckingham BlueDiscovery 3

If its smoking more as the engine temp rises, thinking possibilties
Turbo worn - as oil warms up it gets thinner and more oil can escape past the spindle into the exhaust
engine breather / oil separator blocked?
worth checking these out even if it only eliminates these as possible faults.
 1994 Defender 300tdi 110 commercial
2007 Disco 2.7 XS Buckingham Blue
1959 Standard 10 Coffe & Cream
1974 Vauxhall Magnum 1800 estate Olivine Starfire Green
1994 Renault 19 Cabrio
1995 Kawasaki GPz 1100 
 
Post #222595121st Apr 2021 12:49 pm
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bigjc
 


Member Since: 24 Nov 2011
Location: Cheshire
Posts: 81

United Kingdom 2008 Discovery 3 TDV6 HSE Auto Tangiers OrangeDiscovery 3

Well, reblanked the EGR today as I’m convinced they are not contributing to the problem and whilst swapping the throttle body for one without a butterfly, a whole lotta oil came out. I also noticed a reasonable amount drained from the bottom of the inter cooler to inlet pipe.

A reasonable assumption is blocked breathers or knackered turbo but either way I’m out of knowledge and talent to fix this so it will be going to James at Henshall Engineering for him to investigate and fix.

Thanks for all the pointers and help so far, much appreciated.
 D3 G4 Selections car ‘08
L322 G4 2003 Event car ‘03
110 G4 Event car ‘03 and ‘06
Series 2a ‘68 
 
Post #222619322nd Apr 2021 6:24 pm
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bigjc
 


Member Since: 24 Nov 2011
Location: Cheshire
Posts: 81

United Kingdom 2008 Discovery 3 TDV6 HSE Auto Tangiers OrangeDiscovery 3

How many times do you search for a thread with the same symptoms that your car has only to find no resolution....?
Well, this one is different, the problem turned out to be a dead turbo. Not the best start to D3 ownership but there you go.
 D3 G4 Selections car ‘08
L322 G4 2003 Event car ‘03
110 G4 Event car ‘03 and ‘06
Series 2a ‘68 
 
Post #222746729th Apr 2021 6:33 pm
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PROFSR G
 


Member Since: 06 Mar 2017
Location: Lost
Posts: 4647

Ukraine 2009 Discovery 3 TDV6 Commercial XS Auto Stornoway GreyDiscovery 3

Well at least you're there now Thumbs Up but the turbo's don't really give that much trouble beyond sticky vanes/actuator.

Thanks for posting back Thumbs Up
 yµ (idµ - eAµ) ψ=mψ

 
 
Post #222746929th Apr 2021 6:45 pm
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bigjc
 


Member Since: 24 Nov 2011
Location: Cheshire
Posts: 81

United Kingdom 2008 Discovery 3 TDV6 HSE Auto Tangiers OrangeDiscovery 3

To conclude this sorry tale, I’m very pleased with it now!
Since the last post its had a new turbo, new brake lines, new suspension arms, timing belt and oil pump, all new filters and all the talc that goes with this amount of work. It drives superbly now, first proper drive today and I’m impressed with it.

One happy D3 owner.
 D3 G4 Selections car ‘08
L322 G4 2003 Event car ‘03
110 G4 Event car ‘03 and ‘06
Series 2a ‘68 
 
Post #222994313th May 2021 3:56 pm
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PROFSR G
 


Member Since: 06 Mar 2017
Location: Lost
Posts: 4647

Ukraine 2009 Discovery 3 TDV6 Commercial XS Auto Stornoway GreyDiscovery 3

Long may it be so Thumbs Up
 yµ (idµ - eAµ) ψ=mψ

 
 
Post #222995113th May 2021 4:05 pm
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