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Replacing DIII TDV6 TURBO - How to
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gecko_fr
 


Member Since: 26 Jul 2010
Location: Near Dijon
Posts: 127

France 2007 Discovery 3 TDV6 HSE Auto Stornoway GreyDiscovery 3

Yes, but the temperature is not realy the same at this point (exhaust pipe, entry of the turbo).
The EGT ccould be 800°C at this point, not realy (I expect) in the front timing cover Whistle

I don't play with a 2 days job, and a turbo for aprox £900, just to win £23. If you do it yourself, in France, I have save aprox £1100, so I can pay 2 specials screws Wink
 Stornoway Grey
Replacing DIII TDV6 TURBO - How to
Brake cross reference documentation
Bible sur les freins de Bodsy en français 
 
Post #9492421st Jul 2012 2:44 pm
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djcleckie
 


Member Since: 08 Feb 2010
Location: Highlands
Posts: 191

Scotland 2005 Discovery 3 TDV6 SE Manual Cairns BlueDiscovery 3

Excellent. Can it be added to the Wiki? That way everybody can find it.

Dave
 2005 SE Manual Cairns Blue
Faultmate MSV2
Series 2 - long gone
RR Classic long gone.
Disco1 believe its still going as a farm vehicle in France. 
 
Post #9492801st Jul 2012 5:22 pm
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chrisbowler
 


Member Since: 30 Jan 2009
Location: UK WALES
Posts: 176

2005 Discovery 3 TDV6 S Manual Buckingham BlueDiscovery 3

Great write up - can you show a picture of the drill in place!!!

Personally I would rather lift the bodyshell - I agree that is not a practical DIY option but from a garage perspective comes with significantly less risk and is a great deal easier to do - especially as several other jobs can be done for the same labout charge. Underseal, chassis wash and anti corrosion, rear brake pipes, anti roll bar bushes, rear fuel belt and check cross over pipe.

Chris Bowler
 Chris Bowler
D3 2005 EXPEDITION
D2 Challenge Vehicle
300 TDi Spare car
107" TD5 Comp Safari Motor 
 
Post #9493791st Jul 2012 9:27 pm
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gecko_fr
 


Member Since: 26 Jul 2010
Location: Near Dijon
Posts: 127

France 2007 Discovery 3 TDV6 HSE Auto Stornoway GreyDiscovery 3

Sorry, I don't have more pictures. It was difficult to think to take pictures... I have missed some and take them when I fit the parts on the car...

If I had some tools to lift the bodyshell, I could chose an other solution, but...

But please, if you change turbos, put some screw, don't fit the gudgeons... It is so easy after and it doesn't cost any more to drill 2 holes on the table Wink
 Stornoway Grey
Replacing DIII TDV6 TURBO - How to
Brake cross reference documentation
Bible sur les freins de Bodsy en français 
 
Post #9497372nd Jul 2012 7:57 pm
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-J's AUTOS-
 


Member Since: 14 Apr 2012
Location: Sheffield Yorkshire
Posts: 27

United Kingdom 

This is a brilliant description and will help many I've fitted a few turbos and couldn't find anything as good as this so I did it blind Smile well done... The only thing I did different was the drilling part I just struggled with a nice short spanner (or 2) (with the body on by the way) thanks for sharing this...
  
Post #9502473rd Jul 2012 10:40 pm
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robbo770
 


Member Since: 29 Jan 2013
Location: Aberdeenshire
Posts: 2294

Scotland 

Outstanding work,

feeling the pain in the arms and back just looking at the photo's; JOB WELL DONE Thumbs Up


Rob
 FFRR SC 4.2

Rejected!! RRS2
Fit TDV6 intercooler hoses
Fast Road intercooler
De-Cat pipe
D3 to B4 front end Upgrade
OEM TV/DVD Screens+wireless Headphones! 
 
Post #110567819th May 2013 4:01 am
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robo
 


Member Since: 30 Jul 2010
Location: solihull
Posts: 298

United Kingdom 2006 Discovery 3 TDV6 SE Auto Zambezi SilverDiscovery 3

brilliant write upthanks for sharing,i am just now on my knees praying that my turbo holds up!!!!!!!!!!!!!!!!
 gone not forgotten 2 classics
gone forgotten 2 p38s
current d3 se 2006 td standard for now 
 
Post #110572619th May 2013 8:25 am
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METAL MONSTER JUNK
 


Member Since: 03 Oct 2014
Location: West Yorkshire
Posts: 378

United Kingdom 2013 Discovery 4 3.0 SDV6 HSE Auto Firenze RedDiscovery 4

Helping a friend out this afternoon swap his D3 turbo.....

Introducing the MMJ "Ho's-Foot" turbo removal tool!

Click image to enlarge


13mm socket with an old rounded off 8mm 1/4" drive socket welded to the side.

It works a bloody treat! Thumbs Up

Click image to enlarge


If anyone needs one making then I'll dig some more old sockets out and it's yours for the price of postage!
  
Post #150714026th Jul 2015 2:59 pm
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trev 1
 


Member Since: 09 Sep 2014
Location: Seaton, Hull
Posts: 212

England 2011 Discovery 4 3.0 SDV6 HSE Auto Siberian SilverDiscovery 4

Just changed my turbo and that's the same way I undid the turbo to manifold nuts, could not believe that they came off ok, thought they would have been seized solid, most of the other nuts i.e. turbo to front pipe had no flats left on them. it's a nice feeling when it's all done and back together. Just come back from the weekend off with caravan and it's the first time we have not had (engine system fault) (special programs off) and in to limp mode.
  
Post #150715726th Jul 2015 3:50 pm
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giacomo.m
 


Member Since: 25 Apr 2012
Location: Roma
Posts: 171

Italy 

Hi Metal Monster Junk

beautiful and great idea to solve a big problem
kindly but you may have some detailed photo of your " Ho's-Foot " turbo removal tool ?
in particular what is the new measure of the drive socket welded to the side ?
thank you

Giacomo
 ex Defender 90 300 Tdi -ora Toyota HZJ71  
Post #150743227th Jul 2015 9:20 am
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Robbie
 


Member Since: 05 Feb 2006
Location: ¯\_(ツ)_/¯
Posts: 17932

United Kingdom 2013 Discovery 4 3.0 SDV6 HSE Auto Baltic BlueDiscovery 4

Very neat way of making your own crows foot from spare parts. 8)

Handy tools to have and I use my set with an impact reasonably often.



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Post #150744427th Jul 2015 9:34 am
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giacomo.m
 


Member Since: 25 Apr 2012
Location: Roma
Posts: 171

Italy 

Thank you Robbie

then modified the tool is used to remove the nut (or gudgeon?) which stands behind the flange and can not see ?

Giacomo
 ex Defender 90 300 Tdi -ora Toyota HZJ71  
Post #150744727th Jul 2015 9:49 am
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Biffysun
 


Member Since: 09 Jul 2011
Location: Central
Posts: 1790

Scotland 2016 Discovery 4 3.0 SDV6 SE Tech Auto Corris GreyDiscovery 4

Bow down Wish I'd thought of that when I did mine, would've saved a load of pain Big Cry
  
Post #150744827th Jul 2015 9:52 am
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METAL MONSTER JUNK
 


Member Since: 03 Oct 2014
Location: West Yorkshire
Posts: 378

United Kingdom 2013 Discovery 4 3.0 SDV6 HSE Auto Firenze RedDiscovery 4

A few close up images as requested!





  
Post #150760327th Jul 2015 2:29 pm
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giacomo.m
 


Member Since: 25 Apr 2012
Location: Roma
Posts: 171

Italy 

Thank you Metal Monster
very gentle
so there is a gudgeon with two nuts or bolt back nut not visible ?

Giacomo
 ex Defender 90 300 Tdi -ora Toyota HZJ71  
Post #150772527th Jul 2015 7:13 pm
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