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D3 Turbo actuator update
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MarkB2908
 


Member Since: 05 Oct 2008
Location: Wakefield
Posts: 8

2008 Discovery 3 TDV6 HSE Auto Java BlackDiscovery 3

RMB wrote:
I recently had the turbo problem, Censored

Looked around for new turbo prices, the differences in price was unbelievable Shocked

Anyway long story short, I phoned an Indy expecting the worst, to be told it would be probably not be the turbo, but would be the actuator. He can replace them in 2 hours, cost £80.00.
True to his word it was done in less than that.
I always thought the turbo had to be removed to replace the actuator. That was a good day Very Happy

Two weeks later I had to replace the 2 front wheel bushes a bad day Twisted Evil


Ive just had a quote from an official LR garage. £750 if its the actuator or £2400 to replace the turbo.

RMB, please can you PM me with details of the Indy ? many thanks
  
Post #129082329th May 2014 1:28 pm
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Ceekay
 


Member Since: 17 May 2009
Location: Bury
Posts: 2057

United Kingdom 2016 Discovery 4 3.0 SDV6 HSE Lux Auto Waitomo GreyDiscovery 4

Anyone know how many hours LR dealers charge for removing and refitting turbo so they can undertake the actuator arm replacement? Also best price roughly for a new and an reworked turbo? Thumbs Up
 D4 HSE Lux MY16 Club Waitomo
D3 HSE MY06 missing her still… 
 
Post #130440229th Jun 2014 11:13 am
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Disco_Mikey
 


Member Since: 29 May 2007
Location: Dundee, Scotland
Posts: 20713

Scotland 2005 Discovery 3 TDV6 HSE Auto Cairns BlueDiscovery 3

Anywhere between 6 and 10 hours, depending on seizures etc.

New turbo can be had from AF for half the cost of a dealer Thumbs Up
 My D3 Build Thread

TDV8 Retrofit Build Thread 
 
Post #130441229th Jun 2014 12:06 pm
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Ceekay
 


Member Since: 17 May 2009
Location: Bury
Posts: 2057

United Kingdom 2016 Discovery 4 3.0 SDV6 HSE Lux Auto Waitomo GreyDiscovery 4

Cheers Mikey
Second time this in twelve months will have to try harder this time to free it up fingers crossed.
Thumbs Up
 D4 HSE Lux MY16 Club Waitomo
D3 HSE MY06 missing her still… 
 
Post #130469129th Jun 2014 10:26 pm
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clubcars
 


Member Since: 03 Jul 2014
Location: Kent
Posts: 14

United Kingdom 2005 Discovery 3 TDV6 SE Auto Unknown ColourDiscovery 3
Dreaded Actuator Seizure

Hi
Rod has seized and garage looking for big bucks to replace or repair. They've tried to un-seize through the wheel arch but not successful. I've read on some forums that the replacement rod can be changed in situ without removing turbo. Is this possible and how? Anybody know any indy or specialist that has attempted this successfully in Kent.

Other Jeopardy is that mine is an 05 model and believe that the replacement service kit only fits 06 onwards? Anything that I can look for to know whether its the original 05 turbo or a later replacement?

any help appreciated
  
Post #13062993rd Jul 2014 10:45 am
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Disco_Mikey
 


Member Since: 29 May 2007
Location: Dundee, Scotland
Posts: 20713

Scotland 2005 Discovery 3 TDV6 HSE Auto Cairns BlueDiscovery 3

It can be fitted in situ, but you need the hands of a 5 year old.

Have free'd off many of them Thumbs Up
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TDV8 Retrofit Build Thread 
 
Post #13065283rd Jul 2014 7:53 pm
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clubcars
 


Member Since: 03 Jul 2014
Location: Kent
Posts: 14

United Kingdom 2005 Discovery 3 TDV6 SE Auto Unknown ColourDiscovery 3

Im going to a specialist in Kent who will try to free off the actuator, but Im guessing the best long term option is to replace the rod and link.

Anybody know an indy or specialist with hands of a 5 year old who will attempt it. RMB earlier in the post found one, but it appears Im too new to PM RMB directly

thanks
  
Post #13066634th Jul 2014 8:09 am
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Disco_Mikey
 


Member Since: 29 May 2007
Location: Dundee, Scotland
Posts: 20713

Scotland 2005 Discovery 3 TDV6 HSE Auto Cairns BlueDiscovery 3

You need a 3rd post to be able to send PM's.

Did you know that? Whistle Thumbs Up
 My D3 Build Thread

TDV8 Retrofit Build Thread 
 
Post #13068824th Jul 2014 6:50 pm
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RMB
 


Member Since: 20 Mar 2007
Location: Scotland
Posts: 260

Scotland 2014 Discovery 4 3.0 SDV6 Commercial XS Auto Santorini BlackDiscovery 4
Turbo

Hi Gents.

A lot of people got the turbo problem..

I was lucky and found an great Indy in Scotland who can change the actuator with out removal of turbo.

I asked him if I could place his name on Disco3 site, but I am afraid he said no.

The man is a great mechanic and is always very busy, and I know what its like when you get no down time. So I am sticking to the agreement with him.

SORRY GUYS, if I could I would.

Rab.
 B-A-S Remap Interface giving me control over my remap  
Post #13071185th Jul 2014 12:43 pm
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clubcars
 


Member Since: 03 Jul 2014
Location: Kent
Posts: 14

United Kingdom 2005 Discovery 3 TDV6 SE Auto Unknown ColourDiscovery 3

I decided to have a go myself. With a bit of liberal swearing managed to un-clip and remove the battery tray and decided to go all in and remove the shields under the wheel arch.

As I had no real idea what I was doing or looking for it took me a while but end result is I now have a free'd up actuator that goes through its full cycle

In my opinion, removing the battery tray was great as it opened the space up and allowed a lot more light in, however going in from the wheel arch with a meat skewer (the round shaped non-pointy end) and long screwdriver did the business

Hope this inspires somebody to have a go and not get hammered by a hugely unnecessary bill for a new turbo
  
Post #13075426th Jul 2014 1:58 pm
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G65W
 


Member Since: 22 Jan 2013
Location: United Kingdom
Posts: 44

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Manual Bonatti GreyDiscovery 3
Actuator Arm

Hi Clubcars - can I ask if you just free'd up the arm or replaced it with the new kit you can get?? Like you I am a novice and wondered where you found the instructions to do this.

Thanks
  
Post #132978026th Aug 2014 12:49 pm
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Lost for Words
 


Member Since: 03 Sep 2013
Location: Warminster, Wiltshire
Posts: 6703

United Kingdom 2006 Discovery 3 TDV6 HSE Auto Zambezi SilverDiscovery 3

IIRC the turbo has to come out for the kit to be fitted. Thumbs Up

It can be a DIY job, with patience.
 Current: Discovery 3 06MY (55 reg) HSE Auto Zambezi Silver Zambezi Silver Allisport Fast Road Intercooler, V8 Brakes, Silicone IC Hoses, EGRs Blanked, Remapped, De-Cat pipe, FBHIC
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Previous: FL2 56 reg SE Manual Black (written off Sad )
Disco 3 06 reg B7S Manual Rimini Red Rimini Red
Disco 2 TD5 Y reg ES Manual Blue - Chipped Very Happy
Several Discovery 300 TDis
 
 
Post #132979726th Aug 2014 12:59 pm
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clubcars
 


Member Since: 03 Jul 2014
Location: Kent
Posts: 14

United Kingdom 2005 Discovery 3 TDV6 SE Auto Unknown ColourDiscovery 3

Dont think the replacement kits fit the early turbos. I just pushed and pulled on the ball end at the end of the turbo arm until it moved and then kept going with lots of wd40 sprayed in the general direction.
  
Post #132980226th Aug 2014 1:02 pm
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G65W
 


Member Since: 22 Jan 2013
Location: United Kingdom
Posts: 44

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Manual Bonatti GreyDiscovery 3

OK - yes I have had the actuator loosened like this and on short journeys I don't ever have a problem. Its only when the cars loaded and I have been driving for more than 3.5 hours that it seems to have the loss of power. Its worse if I use the cruise control as well, so I have stopped using it for long journeys. So by fitting the kit, I thought it might be a more permanent solution. My VIN no is SALLAAA175A30831* - does anyone know if the kit LR023086 might permanently solve the problem?

I've blanked the EGR's, fitted the BAS remap kit and it goes like a dream. However on a long journey, when I have loss of power I have to switch off the engine to reset the software and then its OK again - this is sometimes the only option I have when the traffic is busy and I am in the fast lane, as sometimes the power loss is so fast its quicker to do this than try and get across to the hard shoulder - yes I know I shouldn't be doing this, but when you are going up hill, dropping from 80-60 and you have 6 HGV's on the inside, what do you do?

We've just come back from a family Camping Trip in France, when it happened several times and I am under pressure to get rid of it from the boss! Any help would be greatly appreciated.
  
Post #132981726th Aug 2014 1:31 pm
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G65W
 


Member Since: 22 Jan 2013
Location: United Kingdom
Posts: 44

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Manual Bonatti GreyDiscovery 3

clubcars wrote:
Dont think the replacement kits fit the early turbos. I just pushed and pulled on the ball end at the end of the turbo arm until it moved and then kept going with lots of wd40 sprayed in the general direction.


Thanks clubcars - you are right it does not fit MY05 - I suppose I'll just have to get the WD40 out?!
  
Post #133036627th Aug 2014 2:43 pm
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