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BODY OFF - Other Jobs - Completed
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trailhound
 


Member Since: 27 Aug 2015
Location: Colchester
Posts: 697

United Kingdom 2006 Discovery 3 TDV6 HSE Auto Bonatti GreyDiscovery 3
BODY OFF - Other Jobs - Completed

A new crossover pipe makes it look like the body is coming off. (I know it can be done without by Mr Tickle).

What other jobs are worth doing while the body is off?

I thought:
Rear Belt
What about the two shorter intercooler hoses I've been putting off?

Anything else?
 

Last edited by trailhound on 6th Jun 2017 6:43 pm. Edited 1 time in total 
Post #181858324th May 2017 10:02 am
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trailhound
 


Member Since: 27 Aug 2015
Location: Colchester
Posts: 697

United Kingdom 2006 Discovery 3 TDV6 HSE Auto Bonatti GreyDiscovery 3

Brake lines too.
  
Post #181859724th May 2017 10:31 am
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NJSS
 


Member Since: 06 May 2009
Location: Catherington, Hampshire.
Posts: 10488

United Kingdom 2016 Discovery 4 3.0 SDV6 Landmark LE Auto Waitomo GreyDiscovery 4

These are my notes - "cut & pasted" from various threads here - some repetitions I fear.

Brake pipes
Front + rear upper arms
Cambelts
Silicone hoses/big intercooler
Turbo actuator rod
Autobox filter
Clean in-tank pump gauze

Carefully inspect the wiring for damage, and repair if req

Check EGRs & turbo & turbo pipes

Check High Pressure Fuel Pump

Front & Rear Belts
Front & Rear Tensioners plus Bolts (In the Kit)
Two Idlers Pulleys Plus Bolts (In the Kit)
Oil Pump Casing
Oil Seal for Crankshaft
Crankshaft Bolt

New Auxiliary Belt
New Auxiliary Belt Tensioner

In addition to all belts (front & rear) replace both idler pulleys, bolts & tensioner & bolts.

Fit the latest design oil pump, front crankshaft oil seal, and crankshaft pulley bolt -
3 hours extra labour when doing all belts etc.

Consider replacing water pump - flush & replace coolant.

Consider changing intercooler hoses, particularly the 2 small ones for silicone.

Consider replacing and possibly upgrading intercooler. At very least clean intercooler & radiator.

If manual consider fitting new clutch (& flywheel) - 1 hours labour as opposed to 6 to 8 hours.

Replace rear brake lines

Check anti-roll bar bushes & shims - takes around 60 seconds with the body off.

Check cross-over pipe at rear of the engine

Wash chassis & underside of body, rub down and underseal any rust reapply Waxoil where necessary.

Remove the turbo, fit new modified actuator rod. Take out the studs and drill the threads out to 8mm. Use 2x M8 flange bolts to refit. This aids future turbo removal massively, and is also much quicker.

Check all suspension bushes & shims.

Ask for the old parts from the cam belt change, especially the rear tensioner pulley & check that they are using LR parts.

Engine injectors
Engine glow plugs
If a manual clean XY sensor

By 100,000 expect to have done:-

Wishbones.
Steering tie rods.
ARB bushes.
Ball joints
Steering Column UJs

Suspension bushes, you can get carried away with. Most common are the rear uppers and front lowers. Body off makes no difference to front lowers, but the rear uppers are 5 mins a side, as opposed to 2 hours with the body in place. A A perfect excuse to upgrade to the RRS arms.


NJSS
 Am I Gammon or Woke ? - I neither know nor care.

2016 Discovery 4 Landmark
2011 Mercedes Benz SL350 (R230)
1973 MG B GT V8 - 3.9L John Eales engine, 5 speed R380 gearbox, since 1975.
1959 MGA roadster - 1.9L Peter Burgess Engine - 5 speed gearbox
Past LRs - Multiple FFRs, Discos & a Series I - some petrol, some diesel,
none Electric or H2 fuel cell - yet.
There are 10 types of people in this world: Those who understand binary, and those who don’t. 
 
Post #181860424th May 2017 10:42 am
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trailhound
 


Member Since: 27 Aug 2015
Location: Colchester
Posts: 697

United Kingdom 2006 Discovery 3 TDV6 HSE Auto Bonatti GreyDiscovery 3

I was after an essential list really as I'm spending the family holiday money Whistle . I can't see how doing cam belts and oil pumps is significantly easier with the body off? Fair enough if they're due.
  
Post #181860924th May 2017 10:50 am
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Lost for Words
 


Member Since: 03 Sep 2013
Location: Warminster, Wiltshire
Posts: 6703

United Kingdom 2006 Discovery 3 TDV6 HSE Auto Zambezi SilverDiscovery 3

Rear AC pipes could be added to the list if applicable. Fluid changes - gearbox, TF box, diffs. Turbo rod and modification is a good one to do. Rustproofing treatment of the body and chassis. Otherwise, it's down to what needs doing/preventitive maintenance from the above list and checking things. Thumbs Up
 Current: Discovery 3 06MY (55 reg) HSE Auto Zambezi Silver Zambezi Silver Allisport Fast Road Intercooler, V8 Brakes, Silicone IC Hoses, EGRs Blanked, Remapped, De-Cat pipe, FBHIC
Freelander 2 2007 HSE Manual Tambora Flame
Previous: FL2 56 reg SE Manual Black (written off Sad )
Disco 3 06 reg B7S Manual Rimini Red Rimini Red
Disco 2 TD5 Y reg ES Manual Blue - Chipped Very Happy
Several Discovery 300 TDis
 
 
Post #181862424th May 2017 12:02 pm
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trailhound
 


Member Since: 27 Aug 2015
Location: Colchester
Posts: 697

United Kingdom 2006 Discovery 3 TDV6 HSE Auto Bonatti GreyDiscovery 3

Like the idea of rustproofing, all fluids are good. What is the turbo mod, is that the actuator one?
  
Post #181863624th May 2017 12:16 pm
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Lost for Words
 


Member Since: 03 Sep 2013
Location: Warminster, Wiltshire
Posts: 6703

United Kingdom 2006 Discovery 3 TDV6 HSE Auto Zambezi SilverDiscovery 3

This one:

Quote:
Remove the turbo, fit new modified actuator rod. Take out the studs and drill the threads out to 8mm. Use 2x M8 flange bolts to refit. This aids future turbo removal massively, and is also much quicker.


Thumbs Up
 Current: Discovery 3 06MY (55 reg) HSE Auto Zambezi Silver Zambezi Silver Allisport Fast Road Intercooler, V8 Brakes, Silicone IC Hoses, EGRs Blanked, Remapped, De-Cat pipe, FBHIC
Freelander 2 2007 HSE Manual Tambora Flame
Previous: FL2 56 reg SE Manual Black (written off Sad )
Disco 3 06 reg B7S Manual Rimini Red Rimini Red
Disco 2 TD5 Y reg ES Manual Blue - Chipped Very Happy
Several Discovery 300 TDis
 
 
Post #181863824th May 2017 12:19 pm
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trailhound
 


Member Since: 27 Aug 2015
Location: Colchester
Posts: 697

United Kingdom 2006 Discovery 3 TDV6 HSE Auto Bonatti GreyDiscovery 3

Thanks lost for words. Spoke to mechanic, he's all over that. Bill is going up Big Cry
  
Post #181886724th May 2017 10:46 pm
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trailhound
 


Member Since: 27 Aug 2015
Location: Colchester
Posts: 697

United Kingdom 2006 Discovery 3 TDV6 HSE Auto Bonatti GreyDiscovery 3

Thanks for the advice to one and all Thumbs Up .
In addition to the second crossover pipe in 2.5 years Big Cry I went for preventative measures on...

rear belt
rear brake lines
intercooler hoses
some rust treatment
middle aircon pipe
a few minor suspension bits

rear aircon pipes looked good enough versus cost of replacement and turbo mods already done.

All I need now is a new credit card Shocked
  
Post #18234066th Jun 2017 6:42 pm
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