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Air suspension help needed
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hutch1nson
 


Member Since: 16 Nov 2016
Location: UK
Posts: 17

2005 Discovery 3 TDV6 S Manual Cairns BlueDiscovery 3
Air suspension help needed

Hi all
Can anyone help? After a few minutes driving my suspension warning light comes on amber with the message - suspension fault normal height only, prior to the warning the suspension works but is slow on the front and occasionally gives the message suspension raising slowly. So far I have done the following:
Changed compressor- it was a second hand one which was previously working - I realise it could still be this but it is less likely as the fault is identical
Swapped the relay
Listened for leaks
Overhauled front valve block
Isolated battery overnight and no corner had lost any height
Any ideas?
  
Post #179615526th Mar 2017 1:02 pm
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Globetrotter448
 


Member Since: 21 Mar 2017
Location: Londonderry NSW
Posts: 1782

Australia 2007 Discovery 3 4.0 V6 Petrol SE Auto Java BlackDiscovery 3

Check the 70 amp fusible link in the engine compartment fuse box - mine was loose and needed to be squeezed a little
  
Post #179638027th Mar 2017 9:40 am
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Narpy
 


Member Since: 18 Jul 2011
Location: Stockport
Posts: 7830

2005 Discovery 3 TDV6 S Manual Cairns BlueDiscovery 3

Check the top of the compressor drier isn't cracked, loads of threads detailing this.
 Mods:
Front Fogs + Halos
FBH Remote Control
The 1st Ever RRS Modded Grill
Garmin Nuvi + D4 Surround + Reversing Camera.
D4 Steering Wheel.
Rear Boot Spoiler.
Twin Brake Lights.
Wing Mirror Indicator Repeaters.
Long Roof Rails
Make your own Narpy grill thread
I'm not scared, I'm outta here. 
 
Post #179639627th Mar 2017 10:34 am
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BrettKaz
 


Member Since: 11 Nov 2013
Location: Canberra
Posts: 209

Australia 2007 Discovery 3 TDV6 HSE Auto Stornoway GreyDiscovery 3
Alternator

My alternator failed giving the same suspension fault. They go around the 80-100 mls mark. I found the fault because I realised that everytime I backed off coming down a hill I got a suspension fault. This is because the alternator does not unspool properly and leads to dramatic current variation.

Otherwise the usual-
Brake switch
Consistent manufacturers of the rear light bulbs on each side (must be the same)
  
Post #179641527th Mar 2017 10:46 am
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Narpy
 


Member Since: 18 Jul 2011
Location: Stockport
Posts: 7830

2005 Discovery 3 TDV6 S Manual Cairns BlueDiscovery 3

Brett, it is not important that bulbs are all by the same manufacturer. What is important is you buy decent quality rather than cheap variants. Wink
The brake bulb known issue is all to do with the element collapsing across the terminals and carrying on working but with erratic and changing resistance impedance. This has been known to drive the car haywire resulting in all sorts of warnings and failures.
It is not the all answering miracle fix that some think. Wink
 Mods:
Front Fogs + Halos
FBH Remote Control
The 1st Ever RRS Modded Grill
Garmin Nuvi + D4 Surround + Reversing Camera.
D4 Steering Wheel.
Rear Boot Spoiler.
Twin Brake Lights.
Wing Mirror Indicator Repeaters.
Long Roof Rails
Make your own Narpy grill thread
I'm not scared, I'm outta here. 
 
Post #179641927th Mar 2017 10:52 am
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BrettKaz
 


Member Since: 11 Nov 2013
Location: Canberra
Posts: 209

Australia 2007 Discovery 3 TDV6 HSE Auto Stornoway GreyDiscovery 3

Narpy

Thanks for the clarification - but I will pick you up on one of your own - every fix is a miracle!

btw nothing I noted would explain why the car would raise up again ... just for the record.
  
Post #179642527th Mar 2017 11:06 am
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Narpy
 


Member Since: 18 Jul 2011
Location: Stockport
Posts: 7830

2005 Discovery 3 TDV6 S Manual Cairns BlueDiscovery 3

Yeah, that is quite true, that one is a mystery. Confused
 Mods:
Front Fogs + Halos
FBH Remote Control
The 1st Ever RRS Modded Grill
Garmin Nuvi + D4 Surround + Reversing Camera.
D4 Steering Wheel.
Rear Boot Spoiler.
Twin Brake Lights.
Wing Mirror Indicator Repeaters.
Long Roof Rails
Make your own Narpy grill thread
I'm not scared, I'm outta here. 
 
Post #179642627th Mar 2017 11:17 am
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hutch1nson
 


Member Since: 16 Nov 2016
Location: UK
Posts: 17

2005 Discovery 3 TDV6 S Manual Cairns BlueDiscovery 3

Thanks all I will check these out and respond in due course.
I replaced the alternator around a month before this started.
  
Post #179646227th Mar 2017 1:37 pm
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PeterTh
 


Member Since: 06 Sep 2013
Location: Alunda
Posts: 330

Sweden 2011 Discovery 4 3.0 TDV6 S Auto Orkney GreyDiscovery 4

You need fault codes. As you get the "Suspension raises slowly" message appear it sounds like you don´t get enough help from the reservoir air tank. Have you checked for leaks (using soapy water)? Also it is common with bad wiring in the left side front wheel arch behind the plastic trim. Here you have amongst others the wires for the reseervoir valve that controls the function of the reservoir air tank.

//Peter
 2011 Discovery 4 3.0 TDV6 S Automatic
1999 Discovery 2 V8 ES Automatic

Earlier
2006 Discovery 3 TDV6 SE Automatic
1996 Discovery 300 Tdi ES Automatic
1975 Series 3 2.25 diesel

Nanocom Evolution for D2 V8, D3 and D4

Working kelpies for working the sheep
Dog Sheep Sheep Sheep Sheep Sheep Sheep 
 
Post #179647027th Mar 2017 2:21 pm
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hutch1nson
 


Member Since: 16 Nov 2016
Location: UK
Posts: 17

2005 Discovery 3 TDV6 S Manual Cairns BlueDiscovery 3

It is having MOT on Wednesday and I will ask them to read the codes. I have sprayed some soapy water about and nothing obvious and no hissing from anywhere.
  
Post #179655927th Mar 2017 7:10 pm
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hutch1nson
 


Member Since: 16 Nov 2016
Location: UK
Posts: 17

2005 Discovery 3 TDV6 S Manual Cairns BlueDiscovery 3

Hi all
Just a quick update on this suspension fault....I never did get the fault codes but I did purchase a compressor refurbishment kit off eBay for £55 and it has solved the problem. The kit included new o rings, new desicant, a new top flange for the dryer and new piston liners plus some plastic clamps for gripping the piston in a vice. I completed the overhaul indoors in about 1 hour (plus 1/2 hour to remove and 1/2 hour to replace).
You will need to use a vice to remove the piston ring and you will need to be brave when hammering the piston ring off, no special tools required other than a cheap torx set.
The job is easy enough for any DIY mechanic- technically not much more difficult than replacing brake shoes or pads.
  
Post #180443317th Apr 2017 10:31 am
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