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Fitting a new oil pump seal
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twoakers
 


Member Since: 15 Nov 2010
Location: Harwich
Posts: 367

United Kingdom 2007 Discovery 3 TDV6 HSE Auto Zambezi SilverDiscovery 3
Fitting a new oil pump seal

Over the last few days used Flack's, superb "How To" guide to change my Disco 3 oil pump Bow down
Having carefully done this and the cam and hpfp belts etc over the last few days I now have a problem Sad
She fired up all OK but the front seal is now leaking Big Cry
No doubt various members have replaced the oil pump and seal without a problem Whistle
Not having the correct tool (LR 303-1122) I tried to be careful but must have Censored up the new seal
I was very careful with the new seal that I fitted. Put some oil on it and slipped it on carefully.
It was very tight and I kind of eased it on like a tyre. No doubt I have distorted it Rolling Eyes
Two questions:
1. How exactly should the correct tool work. Looks like it eases the seal open a little?
2. Secondly has anyone come up with a sensible workaround to get the seal fitted safely?
 Cheers, Dave in Essex
D3 07 TDV6 HSE
Clubs - Turbo changed, EGR valves replaced, General Grabber ATs, Hawkeye FC reader, Front/rear wishbones, manual gearbox change, autobox flush, cam belt change, HPFP belt change, oil pump change....
Coachman Laser 650/4 caravan
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Post #14351731st Mar 2015 8:39 am
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Flack
 


Member Since: 06 Sep 2006
Location: Preston Lancashire
Posts: 6267

England 2007 Discovery 3 TDV6 XS Auto Stornoway GreyDiscovery 3

When you get the new seal with the plastic fitting ring shove the seal on from the back so that you can see that the seal is on the plastic ring without any curls in the lip, just shove it enough so that its just on the edge of the plastic, so that you don't have to slide it on to the crank so far from the plastic ring.

Then use a big deep socket of a piece of tubing to knock the seal full home, you can't knock it to far as the new oil pump casings have a tab that the seal butts up to.

You can use oil on the seal if you want ( although LR recommend not to ) but I never do with my LR tool.

Flack Thumbs Up
  
Post #14352841st Mar 2015 12:11 pm
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twoakers
 


Member Since: 15 Nov 2010
Location: Harwich
Posts: 367

United Kingdom 2007 Discovery 3 TDV6 HSE Auto Zambezi SilverDiscovery 3

Thanks Mick you are a star Thumbs Up
Your experience and advice in invaluable in my hour of need Bow down
Now just need to make sure I get a plastic insertion ring with the new seal Rolling Eyes

Anyone else got any bright ideas Idea
Keep it clean Rolling with laughter
 Cheers, Dave in Essex
D3 07 TDV6 HSE
Clubs - Turbo changed, EGR valves replaced, General Grabber ATs, Hawkeye FC reader, Front/rear wishbones, manual gearbox change, autobox flush, cam belt change, HPFP belt change, oil pump change....
Coachman Laser 650/4 caravan
Amateur Radio Callsign - G8PAI
Playing with Big Boys Toys! 
 
Post #14352901st Mar 2015 12:19 pm
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twoakers
 


Member Since: 15 Nov 2010
Location: Harwich
Posts: 367

United Kingdom 2007 Discovery 3 TDV6 HSE Auto Zambezi SilverDiscovery 3

On advice from Mick aka Flack new seal with the plastic insertion sleeve ordered from Steve at Advanced Factors Whistle
Hopefully some members will learn from my tale of woe Rolling with laughter
 Cheers, Dave in Essex
D3 07 TDV6 HSE
Clubs - Turbo changed, EGR valves replaced, General Grabber ATs, Hawkeye FC reader, Front/rear wishbones, manual gearbox change, autobox flush, cam belt change, HPFP belt change, oil pump change....
Coachman Laser 650/4 caravan
Amateur Radio Callsign - G8PAI
Playing with Big Boys Toys! 
 
Post #14353271st Mar 2015 1:25 pm
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Allan_T
 


Member Since: 10 Sep 2012
Location: Northampton
Posts: 1034

United Kingdom 2007 Discovery 3 TDV6 GS Auto Java BlackDiscovery 3

It's a PTFE lip on the seal and should be installed dry, the manufacturers installation guide warns against lubricating the seal as this will cause it to fail. I ordered the seal from AF and it came pre installed on the installation cone.
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Post #14353391st Mar 2015 1:59 pm
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twoakers
 


Member Since: 15 Nov 2010
Location: Harwich
Posts: 367

United Kingdom 2007 Discovery 3 TDV6 HSE Auto Zambezi SilverDiscovery 3

Thanks Allan_T Thumbs Up
When it arrives I'll slip it in dry Rolling with laughter
 Cheers, Dave in Essex
D3 07 TDV6 HSE
Clubs - Turbo changed, EGR valves replaced, General Grabber ATs, Hawkeye FC reader, Front/rear wishbones, manual gearbox change, autobox flush, cam belt change, HPFP belt change, oil pump change....
Coachman Laser 650/4 caravan
Amateur Radio Callsign - G8PAI
Playing with Big Boys Toys! 
 
Post #14353451st Mar 2015 2:04 pm
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Kingmav66
 


Member Since: 20 Jul 2010
Location: Gloucestershire
Posts: 1349

England 2006 Discovery 3 TDV6 HSE Auto Buckingham BlueDiscovery 3

The old-girl will love that Laughing
  
Post #14353491st Mar 2015 2:17 pm
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twoakers
 


Member Since: 15 Nov 2010
Location: Harwich
Posts: 367

United Kingdom 2007 Discovery 3 TDV6 HSE Auto Zambezi SilverDiscovery 3

I'll be gentle Rolling with laughter
When job is complete I amy even post up some piccies Whistle
 Cheers, Dave in Essex
D3 07 TDV6 HSE
Clubs - Turbo changed, EGR valves replaced, General Grabber ATs, Hawkeye FC reader, Front/rear wishbones, manual gearbox change, autobox flush, cam belt change, HPFP belt change, oil pump change....
Coachman Laser 650/4 caravan
Amateur Radio Callsign - G8PAI
Playing with Big Boys Toys! 
 
Post #14354351st Mar 2015 4:56 pm
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twoakers
 


Member Since: 15 Nov 2010
Location: Harwich
Posts: 367

United Kingdom 2007 Discovery 3 TDV6 HSE Auto Zambezi SilverDiscovery 3
It's alive!

Yes I did fit the new seal dry. Made sure by using brake cleaner Shocked



Tapped it home using a big impact socket. Slipped in easy Thumbs Up



New seal fitted to my nice new oil pump Very Happy



Learned a few things doing this job:
The new seal has a PTFE inner lip that seals around the crankshaft. Mess with it and you Censored it up Rolling Eyes
There's guys on this forum that know much more than me Bow down
You can strip down and rebuild cam belts, tensioners, water pipes, starters and all the gubbins in few hours if you do it more than once 8)

Thanks to all that gave me advice, especially, Flack, Allan_T and Steve from Advance Factors Thumbs Up
 Cheers, Dave in Essex
D3 07 TDV6 HSE
Clubs - Turbo changed, EGR valves replaced, General Grabber ATs, Hawkeye FC reader, Front/rear wishbones, manual gearbox change, autobox flush, cam belt change, HPFP belt change, oil pump change....
Coachman Laser 650/4 caravan
Amateur Radio Callsign - G8PAI
Playing with Big Boys Toys! 
 
Post #14373314th Mar 2015 9:46 pm
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tayaste
 


Member Since: 15 May 2013
Location: Chester
Posts: 7633

United Kingdom 2008 Discovery 3 TDV6 HSE Auto Stornoway GreyDiscovery 3

Great job, well done for taking it on Thumbs Up flack did mine for me, wizard at it Thumbs Up
  
Post #14373344th Mar 2015 9:50 pm
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Robbie
 


Member Since: 05 Feb 2006
Location: ¯\_(ツ)_/¯
Posts: 17932

United Kingdom 2013 Discovery 4 3.0 SDV6 HSE Auto Baltic BlueDiscovery 4

Well done indeed!

(As for me, I'd get Geoff or Flack in, as experienced hands really do matter!)

Thumbs Up
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Post #14373384th Mar 2015 9:55 pm
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Flack
 


Member Since: 06 Sep 2006
Location: Preston Lancashire
Posts: 6267

England 2007 Discovery 3 TDV6 XS Auto Stornoway GreyDiscovery 3

I had problems with a couple of seal's in the early days until I got the LR tool for inserting it, now its a doddle to fit them and well worth the expense.


Flack Thumbs Up
  
Post #14373684th Mar 2015 10:23 pm
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twoakers
 


Member Since: 15 Nov 2010
Location: Harwich
Posts: 367

United Kingdom 2007 Discovery 3 TDV6 HSE Auto Zambezi SilverDiscovery 3

Thanks guys for yer supportive comments Thumbs Up
Twas the second Disco 3 belts that I've done 8)
And the first oil pump Rolling Eyes
Yes experience does count in this game.......
......and like a fool I'd do it again when I need to Rolling with laughter
 Cheers, Dave in Essex
D3 07 TDV6 HSE
Clubs - Turbo changed, EGR valves replaced, General Grabber ATs, Hawkeye FC reader, Front/rear wishbones, manual gearbox change, autobox flush, cam belt change, HPFP belt change, oil pump change....
Coachman Laser 650/4 caravan
Amateur Radio Callsign - G8PAI
Playing with Big Boys Toys! 
 
Post #14374024th Mar 2015 10:55 pm
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