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Plasic parts in the inlet manifold have melted
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paddymax
 


Member Since: 16 Aug 2007
Location: Blackburn
Posts: 183

2008 Discovery 3 TDV6 HSE Auto Stornoway GreyDiscovery 3
Plasic parts in the inlet manifold have melted

Hi car lost power with black smoke coming out of the exhaust on Saturday with engine fault coming up on the display. Called Land Rover Assist who quickly identified split inter coler hose. Anyway did a quick fix & a test drive. Still showing faults. Took the engine cover off and found that plastic(?)
parts on the inlet manifold had melted. Car in the dealers currently still being looked. Has anyone come across this before? LRA guy said he'd never seen it before.
Cheers
Ian
  
Post #114284412th Aug 2013 12:50 pm
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Robbie
 


Member Since: 05 Feb 2006
Location: ¯\_(ツ)_/¯
Posts: 17932

United Kingdom 2013 Discovery 4 3.0 SDV6 HSE Auto Baltic BlueDiscovery 4

Got any pics, especially the area around the EGR stub pipes?

I'm thinking partially plugged cat, that your EGRs are not blanked and that you are getting more than normal flow/temps back to the manifold…
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Post #114285212th Aug 2013 1:07 pm
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paddymax
 


Member Since: 16 Aug 2007
Location: Blackburn
Posts: 183

2008 Discovery 3 TDV6 HSE Auto Stornoway GreyDiscovery 3

Hi Robbie thanks for the reply. The LRA guy took a photo, am trying to get him to forward it to me. The part where the issue is is probably more akin hard paper if that helps. There are 3 separate holes, the largest of which is half an inch in diameter caused by high temperature.
thanks
Ian
  
Post #114287512th Aug 2013 2:01 pm
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rst
 


Member Since: 12 May 2014
Location: limousine
Posts: 3

France 

Hi all! Paddymax what ended up being the problem? I have just started working on a a tdv6, which has the exact same symptoms. The EGR valves have now been blanked and the main boost hose has been changed. The car is still producing black smoke. On the way back I disconnected the air mass sensor which cured the smoke but obviously only getting up to 3000 rpm. I took the cover off to clean the map sensor too and found oil everywhere with holes all over the inlets.

Would it possible to jbweld the holes and go from there? I take the holes where caused by high intake temp when the EGR's where seized open?

Any help would be much appreciated.
  
Post #128284712th May 2014 3:17 pm
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