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Removing injectors - special tools
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weevilknievel
 


Member Since: 20 Jan 2016
Location: Essex
Posts: 6

United Kingdom 2011 Discovery 4 3.0 SDV6 XS Auto Stornoway GreyDiscovery 4
Removing injectors - special tools

Hi,

I have a cracked inlet manifold and will be doing the job myself.

Looking at the manual some special tools are needed especially in order to get the rear-most injectors out as they are obstructed by the bulkhead / body.

1) Slide hammer - probably a generic one will do but I dont know what thread it has:
https://jlrequipment.service-solutions.com...KU=100-012

2) Adapter that screws onto the injector and onto the slide hammer:
https://jlrequipment.service-solutions.com...KU=310-213

3) L-shaped adapter to allow removal of the rear-most injectors which are obstructed by the bulkhead / body.
https://jlrequipment.service-solutions.com...LR-310-237


Does anyone know where a member of the public can get these tools? That site only allows you to buy from it if you are a business - which I am not.

Regards,

Julian
  
Post #171331730th Sep 2016 3:06 pm
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dgardel
 


Member Since: 03 Nov 2009
Location: Greater Venice
Posts: 2025

Italy 2014 Discovery 4 3.0 SDV6 XXV LE Auto Santorini BlackDiscovery 4

Try to a Diesel pump workshop (Denso equipped)

or try here http://www.lasertools.co.uk/

eg. http://www.lasertools.co.uk/product/4044

or http://www.lasertools.co.uk/product/6264

need to know the injectors thread diameter
 Discovery 5 tdv6 HSE Corris Gray Outback Engineering Limited Edition

IID Pro MV License

 
 
Post #171333030th Sep 2016 3:47 pm
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Disco_Mikey
 


Member Since: 29 May 2007
Location: Dundee, Scotland
Posts: 20732

Scotland 2005 Discovery 3 TDV6 HSE Auto Cairns BlueDiscovery 3

Never needed any special tools to get an injector it on a T/SDV6 Thumbs Up
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Post #171339630th Sep 2016 5:42 pm
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nickprice
 


Member Since: 01 Mar 2011
Location: Den Haag
Posts: 316

Netherlands 2005 Discovery 3 TDV6 SE Auto Zambezi SilverDiscovery 3

I was looking at getting this: http://www.rimmerbros.co.uk/Item--i-RX1858

But given Disco Mikey's advice above I'm going to try without in the first instance...
 D3 SE with Hankook MT 275/65/R18, IID BT Tool, ProSpeed rock/tree sliders + compressor guard, RLD sump guard & winch tray + 13,000lb hidden winch, Gearbox guard, Frontrunner 80l aux tank with fuel gauge, V8 brake upgrade, Traxide USI-160 dual battery system, Frontrunner ladder, custom boot storage, Lazer LED driving lights, de-cat exhaust, Aftermarket Oro TPMS, i7 Mac Mini touch screen install (running Windows 10) mirrored on rear screens.  
Post #171341330th Sep 2016 6:03 pm
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weevilknievel
 


Member Since: 20 Jan 2016
Location: Essex
Posts: 6

United Kingdom 2011 Discovery 4 3.0 SDV6 XS Auto Stornoway GreyDiscovery 4

Disco_Mikey wrote:
Never needed any special tools to get an injector it on a T/SDV6 Thumbs Up


So do you find they just wiggle out with a bit of persuasion?

Any tips to ensuring an easy removal?

Regards,

Julian
  
Post #171349930th Sep 2016 8:25 pm
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Disco_Mikey
 


Member Since: 29 May 2007
Location: Dundee, Scotland
Posts: 20732

Scotland 2005 Discovery 3 TDV6 HSE Auto Cairns BlueDiscovery 3

Wiggle side to side, and a gentle lever upwards Thumbs Up
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Post #171350630th Sep 2016 8:35 pm
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weevilknievel
 


Member Since: 20 Jan 2016
Location: Essex
Posts: 6

United Kingdom 2011 Discovery 4 3.0 SDV6 XS Auto Stornoway GreyDiscovery 4

Thanks Disco Mikey I did wonder if this was really needed but will find out!

On a similar vein, the manual says I should replace the 6 x injector fuel pipes plus the one that joins the two fuel rail together round the back of the engine... what do you say to that? Can they be carefully reused or are leaks inevitable?

Regards,

Julian
  
Post #171351130th Sep 2016 8:44 pm
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Disco_Mikey
 


Member Since: 29 May 2007
Location: Dundee, Scotland
Posts: 20732

Scotland 2005 Discovery 3 TDV6 HSE Auto Cairns BlueDiscovery 3

New copper washers are needed to reveal the injectors, but the pipes can be reused Thumbs Up
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Post #171351230th Sep 2016 8:45 pm
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weevilknievel
 


Member Since: 20 Jan 2016
Location: Essex
Posts: 6

United Kingdom 2011 Discovery 4 3.0 SDV6 XS Auto Stornoway GreyDiscovery 4

Fantastic - thanks for the very quick reply!

Do you have any general tips for others embarking on replacing inlet manifolds that you can think of? Any pitfalls or traps need to be wary of?

Regards,

Julian
  
Post #171351730th Sep 2016 8:56 pm
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Disco_Mikey
 


Member Since: 29 May 2007
Location: Dundee, Scotland
Posts: 20732

Scotland 2005 Discovery 3 TDV6 HSE Auto Cairns BlueDiscovery 3

Set aside a full day, it's a fiddly Censored of a job
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Post #17136241st Oct 2016 8:33 am
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Disco_Mikey
 


Member Since: 29 May 2007
Location: Dundee, Scotland
Posts: 20732

Scotland 2005 Discovery 3 TDV6 HSE Auto Cairns BlueDiscovery 3

And make sure the back end of the gasket stays in place during fitting Thumbs Up
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Post #17136271st Oct 2016 8:34 am
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weevilknievel
 


Member Since: 20 Jan 2016
Location: Essex
Posts: 6

United Kingdom 2011 Discovery 4 3.0 SDV6 XS Auto Stornoway GreyDiscovery 4

Perfect - thank you!
  
Post #17136431st Oct 2016 9:23 am
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