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Project for this week - New Clutch!
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jenseneverest
 


Member Since: 12 Jun 2017
Location: somewhere
Posts: 769

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Manual Zambezi SilverDiscovery 3

okay thanks, not so bad then. I have access to a pit and transmission jack so could probably do it in a day if it fails..... and i end up keeping the motor with this ulez expansion on the way.
  
Post #22990547th Jul 2022 9:43 pm
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Flatlander
 


Member Since: 20 Jul 2015
Location: Here
Posts: 575

United Kingdom 

rrhool wrote:
It's all LUK. DMF, friction plate and cover. Genuine LR concentric slave cylinder.

LUK are the OEM for the clutch & DMF, thanks to Ford, actually, they make some good stuff.
The transfer box breather would make sense for the oil coverage, maybe drain it and check for emulsification?
  
Post #22990567th Jul 2022 9:47 pm
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rrhool
 


Member Since: 28 Aug 2014
Location: Norfolk
Posts: 4507

United Kingdom 2007 Discovery 3 TDV6 SE Manual Zermatt SilverDiscovery 3

gstuart wrote:

Would it be possible to take some pics of the back of the engine, cross over pipe etc whilst the gearbox is out plse as never seen it and would find it very interesting


Click image to enlarge


Click image to enlarge


There you go Gary. Bit oily inside. No sign of rear main crank seal leaking. I'm going to leave that well alone!
Will give it a clean up before I put the new stuff in. Thumbs Up
 Richard


D3 SE 2007. Triumph 2.5Pi 1973. Ferguson TEA20 1948.



Discovery 2 4.0 ES 2001- Gone
Discovery 1 300Tdi ES '95 - Gone
Range Rover Classic '79 - Gone 
 
Post #22990788th Jul 2022 8:04 am
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 14073

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3

Hi @richard

Thank u so much for the pics and very interesting , blimey that looks tight , still it wouldn’t be a Land Rover if it was easy, lol

Do u think ur replace the crossover pipe with a stainless steel one with the box out plse or leave well alone

Plus don’t know if this is of any help but got some of these UJ crow feet and found them brilliant getting onto awkward nuts, bolts , assume you’ve already got cordless impact wrenches etc , but really found the extended Milwaukee ratchet with a long extension bar and socket also very useful , hope u didn’t mind me mentioning it

Good the rear seal is ok to save u the hassle of changing it , hope all goes well and back a lot easier , plus thks again for the pics , very grateful




  

Last edited by gstuart on 8th Jul 2022 11:42 pm. Edited 1 time in total 
Post #22991018th Jul 2022 11:04 am
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rrhool
 


Member Since: 28 Aug 2014
Location: Norfolk
Posts: 4507

United Kingdom 2007 Discovery 3 TDV6 SE Manual Zermatt SilverDiscovery 3

Today's effort, making a clutch aligning tool.


Click image to enlarge
 Richard


D3 SE 2007. Triumph 2.5Pi 1973. Ferguson TEA20 1948.



Discovery 2 4.0 ES 2001- Gone
Discovery 1 300Tdi ES '95 - Gone
Range Rover Classic '79 - Gone 
 
Post #22991418th Jul 2022 5:57 pm
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Captain Crosscheck
 


Member Since: 03 Sep 2021
Location: Oslo
Posts: 334

Ukraine 2008 Discovery 3 TDV6 HSE Auto Stornoway GreyDiscovery 3

@gstuart where did you get those UJ crow feet? Never seen those before, but they look very neat and handy Smile
  
Post #22991488th Jul 2022 7:12 pm
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jenseneverest
 


Member Since: 12 Jun 2017
Location: somewhere
Posts: 769

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Manual Zambezi SilverDiscovery 3

rrhool wrote:
Today's effort, making a clutch aligning tool.


Shocked the kit doesn't come with one ??
  
Post #22991508th Jul 2022 7:16 pm
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rrhool
 


Member Since: 28 Aug 2014
Location: Norfolk
Posts: 4507

United Kingdom 2007 Discovery 3 TDV6 SE Manual Zermatt SilverDiscovery 3

Nope! I've never seen a clutch kit with included alignment tool.
 Richard


D3 SE 2007. Triumph 2.5Pi 1973. Ferguson TEA20 1948.



Discovery 2 4.0 ES 2001- Gone
Discovery 1 300Tdi ES '95 - Gone
Range Rover Classic '79 - Gone 
 
Post #22991518th Jul 2022 7:18 pm
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jenseneverest
 


Member Since: 12 Jun 2017
Location: somewhere
Posts: 769

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Manual Zambezi SilverDiscovery 3

seen some with plastic spigot shafts..... (not on the land rover) bit better than the universal tools, the one you made looks great. Thumbs Up
  
Post #22991538th Jul 2022 7:39 pm
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Flatlander
 


Member Since: 20 Jul 2015
Location: Here
Posts: 575

United Kingdom 

Citroen & Peugeot dealer clutch kits have them included, plastic ones, but resilient enough to still be useful after a dozen or so aftermarket clutch replacements.
I use one of these most of the time,
https://th.bing.com/th/id/OIP.ZhwowDVUTuaa...t&rs=1
works perfectly on D3 clutches, provided you take the time to set it up correctly before torquing up the pressure plate - never had to realign or replace the DMF roller bearing due to incorrect alignment angle.
  
Post #22991738th Jul 2022 9:29 pm
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 14073

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3

Captain Crosscheck wrote:
@gstuart where did you get those UJ crow feet? Never seen those before, but they look very neat and handy Smile


Hiya

Here u go , got them in 3/8 drive , set of x 12 , since buying i see they’ve gone up a lot, so indeed worth shopping around

think u can get 12 x sided as well

Hope that helps

https://www.amazon.co.uk/Sealey-AK5982-8-i...&psc=1
   
Post #22991938th Jul 2022 11:52 pm
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Captain Crosscheck
 


Member Since: 03 Sep 2021
Location: Oslo
Posts: 334

Ukraine 2008 Discovery 3 TDV6 HSE Auto Stornoway GreyDiscovery 3

Thumbs Up
  
Post #22993059th Jul 2022 8:31 pm
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rrhool
 


Member Since: 28 Aug 2014
Location: Norfolk
Posts: 4507

United Kingdom 2007 Discovery 3 TDV6 SE Manual Zermatt SilverDiscovery 3

New DMF and clutch fitted



Gearbox back in!



Cross Over pipe bracket tool!
Click image to enlarge
 Richard


D3 SE 2007. Triumph 2.5Pi 1973. Ferguson TEA20 1948.



Discovery 2 4.0 ES 2001- Gone
Discovery 1 300Tdi ES '95 - Gone
Range Rover Classic '79 - Gone 
 
Post #229968312th Jul 2022 11:44 am
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