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Disco_Mikey
 


Member Since: 29 May 2007
Location: Dundee, Scotland
Posts: 20731

Scotland 2005 Discovery 3 TDV6 HSE Auto Cairns BlueDiscovery 3
Last week...

... I spent 2 days curing a knocking noise from a Disco 3 Laughing

Both inner bushes on both rear upper arms, rear ARB bushes, front ARB bushes and a lower ball joint...

The ARB bushes, and the ball joint. A couple hours work at most...

The upper arm bushes...

Click image to enlarge

Click image to enlarge

Click image to enlarge


NOT FUN Censored

That was pictures of the drivers side. The pass. side was even more fun because the compressor gets in the way of the front bolt Rolling Eyes

The rear bolts were seized inside the bush, and you cant get in to heat/cut the bolts out, and there is no room to move a spanner in that tiny gap. And when the bolt that goes through the upper bush in the hub seizes, just give up... Had to cut through the bolt and bush to remove them, then knock up a tool to push the new bush in...

Were absolutely Censored ed though. The bushes had totally split from the outer casing which they are bonded too, resulting in a knocking noise and some wayward straight line steering. What makes it even worse was the car only had 38k on the clock Shocked

All done now though, never doing another set again Thumbs Up
  
Post #28564412th Apr 2008 7:55 am
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crews control
 


Member Since: 18 Mar 2007
Location: Dorset
Posts: 5011

United Kingdom 2016 Discovery 4 3.0 SDV6 HSE Lux Auto Waitomo GreyDiscovery 4

Thanks Mike for the info and photo's...

My disco was at the dealers last week for a normal service and I asked them to take another look at the front suspension for the usual knocking noise as it's still under warranty.

They told me they knew all about this issue which effects many D3's and RRS's on their books. They acknowledged the problem but asked me to bear with it for a little while longer as they have been promised an approved fix from Land Rover. They couldn't tell me how long this would take to come through (weeks or months) but assured me there would be a fix and that they would do it soon as... etc etc.

Could be expensive early fix for Tata if it's every D3 RRS sold so far?
 2005 D3 HSE
2011 D4 Landmark
2016 D4 HSE Lux
2017 Ford Tourneo VR46
Club Waitomo 
 
Post #28565112th Apr 2008 8:18 am
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SN
 


Member Since: 03 Jan 2006
Location: Romiley
Posts: 13710


crews control wrote:

Could be expensive early fix for Tata if it's every D3 RRS sold so far?

Add that to the EPB one eh?
 Steve N | 21MY Defender | 08MY Discovery 3 (history) | 06MY Discovery 3 (ancient history)   
Post #28565712th Apr 2008 8:35 am
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DG
Site Moderator 


Member Since: 12 Dec 2005
Location: The Gaff
Posts: 50934

Wales 

Interesting article on Ford's (including LR's) warranty costs here

http://www.warrantyweek.com/archive/ww20080312.html

It's clear that warranty funding is set-up outside of profit margin and appears robust enough to deal with recalls on a global scale. It is good to see that Jag\LR's warranty table is progressively reducing even if it does stand around 4.2% of revenue.

...more startling is that Tata Motors have a warranty table of 0.7% of revenue...one of the lowest in the industry Shocked ...could their reliability rub off onto LR ? Whistle
 21 year LR veteran > D2 GS 2003 > D3 S 2006 > D3 HSE 2009 > D4 HSE 2013 > D4 HSE 2015 > D5 HSE 2018 > DS HSE R-Dynamic P300e 2021  
Post #28566012th Apr 2008 9:07 am
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blue meanie
D3 Decade 


Member Since: 04 Aug 2005
Location: Newbury
Posts: 6861

United Kingdom 2006 Discovery 3 TDV6 SE Manual Cairns BlueDiscovery 3

or maybe they just refuse to acknowledge 95% of warranty claims Laughing Laughing Shocked
 and theeeeennn......???  
Post #28566212th Apr 2008 9:21 am
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DG
Site Moderator 


Member Since: 12 Dec 2005
Location: The Gaff
Posts: 50934

Wales 

Rolling with laughter Thumbs Up
 21 year LR veteran > D2 GS 2003 > D3 S 2006 > D3 HSE 2009 > D4 HSE 2013 > D4 HSE 2015 > D5 HSE 2018 > DS HSE R-Dynamic P300e 2021  
Post #28566612th Apr 2008 9:36 am
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Rob Bruce
 


Member Since: 18 Jun 2006
Location: Canberra
Posts: 687

Australia 2005 Discovery 3 TDV6 SE Auto Maya GoldDiscovery 3

Disco Micky,
Was your car out of warrenty, so did the job yourself Question
Eneyway well done Thumbs Up

Rob
  
Post #28567412th Apr 2008 10:18 am
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Disco_Mikey
 


Member Since: 29 May 2007
Location: Dundee, Scotland
Posts: 20731

Scotland 2005 Discovery 3 TDV6 HSE Auto Cairns BlueDiscovery 3

Rob Bruce wrote:
Disco Micky,
Was your car out of warrenty, so did the job yourself Question
Eneyway well done Thumbs Up

Rob


The car was only 2 years old. 38-39k miles on the clock and still under warranty.

Was just really put up so if anyone has been fobbed with with "we cant fault your knocking noise" to have a look at those bushes too, as well as lower ball joints and ARB bushes. And what to expect if they decide to take the job on themselves Thumbs Up
  
Post #28603513th Apr 2008 1:05 pm
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SN
 


Member Since: 03 Jan 2006
Location: Romiley
Posts: 13710


DG wrote:
...more startling is that Tata Motors have a warranty table of 0.7% of revenue...one of the lowest in the industry Shocked ...could their reliability rub off onto LR ? Whistle
But remember what is the most expensive part of this business - the labour costs - and where are most of Tata's labour.... Whistle

Though to be fair their vehicles also cost next to nothing to stamp out for the same reason so its not a black and white picture Embarassed
 Steve N | 21MY Defender | 08MY Discovery 3 (history) | 06MY Discovery 3 (ancient history)   
Post #28604413th Apr 2008 1:52 pm
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Disco_Mikey
 


Member Since: 29 May 2007
Location: Dundee, Scotland
Posts: 20731

Scotland 2005 Discovery 3 TDV6 HSE Auto Cairns BlueDiscovery 3

Found these...

Picture of the bush...
Click image to enlarge


And what shouldnt happen when you lever the arm/bush...
Click image to enlarge

Click image to enlarge


Seems to be quite a common thing on high mileage cars, and ones used off road frequently Thumbs Up
  
Post #2948512nd May 2008 7:41 pm
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