Member Since: 05 Oct 2018
Location: Kent
Posts: 68
Gearbox filter Mod 10L's of Oil... REALLY!?
So i'm about to change the fluid in the box after it was juddering and some Dr Tranny has for now at least stopped it doing so but i seem to now be getting alot of drive train noise (Gearbox is my assumption - not ruled out front diff or anything else yet). I figured a fluid change can only help further and may establish if this is the source of the noise but up on reading it seems even without flushing with a mega flush machine or equivalent i'm going to need 10L of oil?! Is this right even for just draining out the oil in order to change the pan etc? Thats £350+ in parts/fluid alone (RimmerBros)
Once ive done this i might still want a flush so approx another £300, seems a bit to step for me, that £650 towards a replacement box!?
11th Feb 2019 4:58 am
gstuart
Member Since: 21 Oct 2016
Location: kent
Posts: 13635
Hi
Personally, the way I look at it is the dr tranny is only masking the original issue
I would get someone who is very knowledgeable look at it for u so ur not throwing money down the drain
What’s the mileage plse
11th Feb 2019 5:24 am
M3DPO
Member Since: 22 Sep 2010
Location: Notts.
Posts: 8102
Actually it’s nearer 12ltr to do a flush, there are much cheaper suppliers of oil, look on eblag, not genuine ZF but there again ZF make gearboxes not oil, they only set the spec needed, Ravanol is one recommended brand, about £10 per litre.
Do you understand what Dr Tranny miraculously does to cure the judders?- ok, I’ll inform you, it makes the oil seals swell, nothing else. The main cause of juddering is lack of oil pressure to the clutches, the oil pressure is lost through the seal on the output shaft of the gearbox failing, the reason it has failed is because the bushes are worn.
Ultimately all you are buying is time and the only certain long term cure is replacment TC, new shaft bushes and seals.
Change the oil, use recommended dose of Dr T by all means don’t bother changing the pan yet, but I’m afraid you are only buying time, not a permanent cure, even a replacement TC without the shaft bushes and seals will fail in a few months, most recommended installers will not just fit a new TC without fitting the shaft bushes and seals.It can when others can't,
It will when others won't,
It goes where others don't.
11th Feb 2019 5:46 am
Dan1720v
Member Since: 28 Mar 2018
Location: Street/Somerset
Posts: 176
You can buy the complete sump and oil from euros for about £180.
11th Feb 2019 7:20 am
lynalldiscovery
Member Since: 22 Dec 2009
Location: Maidstone
Posts: 7274
If you just drain the pan you will be lucky to get 4 litres out.
If you search on here for Filos gearbox oil change it shows you how to do a diy flush, dead easy and uses about 7/8 litres .
11th Feb 2019 8:11 am
gstuart
Member Since: 21 Oct 2016
Location: kent
Posts: 13635
M3DPO wrote:
Actually it’s nearer 12ltr to do a flush, there are much cheaper suppliers of oil, look on eblag, not genuine ZF but there again ZF make gearboxes not oil, they only set the spec needed, Ravanol is one recommended brand, about £10 per litre.
Do you understand what Dr Tranny miraculously does to cure the judders?- ok, I’ll inform you, it makes the oil seals swell, nothing else. The main cause of juddering is lack of oil pressure to the clutches, the oil pressure is lost through the seal on the output shaft of the gearbox failing, the reason it has failed is because the bushes are worn.
Ultimately all you are buying is time and the only certain long term cure is replacment TC, new shaft bushes and seals.
Change the oil, use recommended dose of Dr T by all means don’t bother changing the pan yet, but I’m afraid you are only buying time, not a permanent cure, even a replacement TC without the shaft bushes and seals will fail in a few months, most recommended installers will not just fit a new TC without fitting the shaft bushes and seals.
Hi
Always wondered how the Dr tranny worked , so is it in general if the revs fluctuate it’s normally the TC and as u say with judder it’s the oil pressure , in a very basic sort of way
Out of curiosity Is it ever possible to replace the shaft bushes urself or always a ZF specialist job
Thks as always for sharing ur knowledge
Gary
11th Feb 2019 8:16 am
Globetrotter448
Member Since: 21 Mar 2017
Location: Londonderry NSW
Posts: 1782
I did read somewhere that you can get a kit which includes solenoids and seals but the grey matter has gone on holiday so cannot find what it was.
Member Since: 21 Oct 2016
Location: kent
Posts: 13635
My brain hurts just looking at a diagram
11th Feb 2019 8:57 am
Globetrotter448
Member Since: 21 Mar 2017
Location: Londonderry NSW
Posts: 1782
The kit fits in the purple bit or is it violet
11th Feb 2019 9:07 am
gstuart
Member Since: 21 Oct 2016
Location: kent
Posts: 13635
so thats where the mechatronic unit and the solonoids fit , every day is a school day , thank u
Make a lot more sense
11th Feb 2019 9:55 am
M3DPO
Member Since: 22 Sep 2010
Location: Notts.
Posts: 8102
lynalldiscovery wrote:
If you just drain the pan you will be lucky to get 4 litres out.
If you search on here for Filos gearbox oil change it shows you how to do a diy flush, dead easy and uses about 7/8 litres .
That’s true if you just drain the pan twice method which always leaves 50% still in the system, doing a flush you need more to do the actual flush until clear new oil comes through.
GStewart: you can do anything yourself if you have time and money the bush and seal fit where the lilac/green section is in the drawing, I don’t see any reason why a competent guy could not do it even if the shaft is worn, but done professionally you will get at least one year warranty.
Both revs fluttering and judder are caused by the clutch(es) slipping usually due to insufficient oil pressure, once they start slipping the situation gradually gets worse.
In the early days of this type of gearbox fitted to tractors there where no solenoids or mechatronics, gears where selected with cable operation through a rotary selector, it was called Selectomatic, each cable had to be set up to operate mechanical clutches, as the cables and clutches wear it was quite common to jump from 2 gear to 5 or 6 when you wanted 3 for instance or in a worse case even reverse, needless to say they soon lost popularity.It can when others can't,
It will when others won't,
It goes where others don't.
11th Feb 2019 10:08 am
gstuart
Member Since: 21 Oct 2016
Location: kent
Posts: 13635
Hi M3 DPO
Many thks and most appreciated
Me being sad I found some piccies of that seal, famous last words of it being the right one , looks as though u can drop off the transfer case to gain access , saving having to remove the gearbox
Yep I need to get out more, just like to learn new things and know ur extremely knowledgeable
Thks so much , once again
11th Feb 2019 11:00 am
M3DPO
Member Since: 22 Sep 2010
Location: Notts.
Posts: 8102
No problem, look at the damaged seal on the bottom photo It can when others can't,
It will when others won't,
It goes where others don't.
11th Feb 2019 11:03 am
gstuart
Member Since: 21 Oct 2016
Location: kent
Posts: 13635
Oh wow, see I wouldn’t have noticed that until u said something , all about having that expertise
Plus like a doughnut I didn’t realise the clutch plates look totally different to a conventional manual clutch
Think I also read about when ATF oil is changed in can sometimes cause the clutch’s to slip , inc why some reset the gearboxes adaptions separately from the oil change , allowing a few hundred miles inbetween reset and ATF oil change , alas though I may have misunderstood how it was written
Plus , apart from the gearbox it’s all the drivetrain , diff etc to include with any fault
That Selectomatic sounds mind blowing
Dread to think what the service oil change is for the 10 x speed gearboxes
Thks a million once again
Click image to enlarge
11th Feb 2019 11:22 am
Pete K
Member Since: 15 Jan 2016
Location: GL
Posts: 10363
THe ebay Ford Falcon kit fits the megatronic unit.
I wouldn't bother changing the sump/filter. If you gearbox needs an exchange then save the money for the rebuilt costs and they will sort that.
Sumps are a pain to change, and can leak afterwards and not cheap.
Just buy around 7 litres of oil.
Drain the oil out the gearbox sump plug.
Empty your drain container and place under drain plug again.
Run engine for about 20 seconds and the sump will fill up and expell more oil.
Leave overnight if you wish to drain a little more oil. (disconnecting the top oil cooler pipe will help gravity during this time)
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