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Gearbox filter Mod 10L's of Oil... REALLY!?
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Fewst
 


Member Since: 05 Oct 2018
Location: Kent
Posts: 68

United Kingdom 2006 Discovery 3 TDV6 HSE Auto Barolo BlackDiscovery 3
Gearbox filter Mod 10L's of Oil... REALLY!?

So i'm about to change the fluid in the box after it was juddering and some Dr Tranny has for now at least stopped it doing so but i seem to now be getting alot of drive train noise (Gearbox is my assumption - not ruled out front diff or anything else yet). I figured a fluid change can only help further and may establish if this is the source of the noise but up on reading it seems even without flushing with a mega flush machine or equivalent i'm going to need 10L of oil?! Is this right even for just draining out the oil in order to change the pan etc? Thats £350+ in parts/fluid alone (RimmerBros)

Once ive done this i might still want a flush so approx another £300, seems a bit to step for me, that £650 towards a replacement box!?
  
Post #202738411th Feb 2019 4:58 am
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 13635

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3

Hi

Personally, the way I look at it is the dr tranny is only masking the original issue

I would get someone who is very knowledgeable look at it for u so ur not throwing money down the drain

What’s the mileage plse Thumbs Up
   
Post #202738611th Feb 2019 5:24 am
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M3DPO
 


Member Since: 22 Sep 2010
Location: Notts.
Posts: 8102

England 2014 Discovery 4 3.0 SDV6 HSE Lux Auto Corris GreyDiscovery 4

Actually it’s nearer 12ltr to do a flush, there are much cheaper suppliers of oil, look on eblag, not genuine ZF but there again ZF make gearboxes not oil, they only set the spec needed, Ravanol is one recommended brand, about £10 per litre.
Do you understand what Dr Tranny miraculously does to cure the judders?- ok, I’ll inform you, it makes the oil seals swell, nothing else. The main cause of juddering is lack of oil pressure to the clutches, the oil pressure is lost through the seal on the output shaft of the gearbox failing, the reason it has failed is because the bushes are worn.
Ultimately all you are buying is time and the only certain long term cure is replacment TC, new shaft bushes and seals.
Change the oil, use recommended dose of Dr T by all means don’t bother changing the pan yet, but I’m afraid you are only buying time, not a permanent cure, even a replacement TC without the shaft bushes and seals will fail in a few months, most recommended installers will not just fit a new TC without fitting the shaft bushes and seals.
 It can when others can't,
It will when others won't,
It goes where others don't. 
 
Post #202738811th Feb 2019 5:46 am
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Dan1720v
 


Member Since: 28 Mar 2018
Location: Street/Somerset
Posts: 176

United Kingdom 2005 Discovery 3 TDV6 SE Manual Aintree GreenDiscovery 3

You can buy the complete sump and oil from euros for about £180.
  
Post #202739611th Feb 2019 7:20 am
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lynalldiscovery
 


Member Since: 22 Dec 2009
Location: Maidstone
Posts: 7274

United Kingdom 2006 Discovery 3 TDV6 Metropolis LE Auto Bonatti GreyDiscovery 3

If you just drain the pan you will be lucky to get 4 litres out.
If you search on here for Filos gearbox oil change it shows you how to do a diy flush, dead easy and uses about 7/8 litres .
  
Post #202740011th Feb 2019 8:11 am
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 13635

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3

M3DPO wrote:
Actually it’s nearer 12ltr to do a flush, there are much cheaper suppliers of oil, look on eblag, not genuine ZF but there again ZF make gearboxes not oil, they only set the spec needed, Ravanol is one recommended brand, about £10 per litre.
Do you understand what Dr Tranny miraculously does to cure the judders?- ok, I’ll inform you, it makes the oil seals swell, nothing else. The main cause of juddering is lack of oil pressure to the clutches, the oil pressure is lost through the seal on the output shaft of the gearbox failing, the reason it has failed is because the bushes are worn.
Ultimately all you are buying is time and the only certain long term cure is replacment TC, new shaft bushes and seals.
Change the oil, use recommended dose of Dr T by all means don’t bother changing the pan yet, but I’m afraid you are only buying time, not a permanent cure, even a replacement TC without the shaft bushes and seals will fail in a few months, most recommended installers will not just fit a new TC without fitting the shaft bushes and seals.


Hi

Always wondered how the Dr tranny worked , so is it in general if the revs fluctuate it’s normally the TC and as u say with judder it’s the oil pressure , in a very basic sort of way

Out of curiosity Is it ever possible to replace the shaft bushes urself or always a ZF specialist job

Thks as always for sharing ur knowledge Bow down

Gary
   
Post #202740211th Feb 2019 8:16 am
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Globetrotter448
 


Member Since: 21 Mar 2017
Location: Londonderry NSW
Posts: 1782

Australia 2007 Discovery 3 4.0 V6 Petrol SE Auto Java BlackDiscovery 3

I did read somewhere that you can get a kit which includes solenoids and seals but the grey matter has gone on holiday so cannot find what it was. Embarassed

Update
Here is a link to the kit, but there is a write up somewhere
https://www.ebay.com.au/itm/Ford-Falcon-Te...SwkHJbmJXT
  
Post #202740611th Feb 2019 8:29 am
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 13635

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3

My brain hurts just looking at a diagram Whistle




   
Post #202741311th Feb 2019 8:57 am
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Globetrotter448
 


Member Since: 21 Mar 2017
Location: Londonderry NSW
Posts: 1782

Australia 2007 Discovery 3 4.0 V6 Petrol SE Auto Java BlackDiscovery 3

The kit fits in the purple bit or is it violet Embarassed
  
Post #202741811th Feb 2019 9:07 am
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 13635

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3

Rolling with laughter

so thats where the mechatronic unit and the solonoids fit , every day is a school day , thank u Bow down

Make a lot more sense Thumbs Up






   
Post #202742711th Feb 2019 9:55 am
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M3DPO
 


Member Since: 22 Sep 2010
Location: Notts.
Posts: 8102

England 2014 Discovery 4 3.0 SDV6 HSE Lux Auto Corris GreyDiscovery 4

lynalldiscovery wrote:
If you just drain the pan you will be lucky to get 4 litres out.
If you search on here for Filos gearbox oil change it shows you how to do a diy flush, dead easy and uses about 7/8 litres .


That’s true if you just drain the pan twice method which always leaves 50% still in the system, doing a flush you need more to do the actual flush until clear new oil comes through. Thumbs Up


GStewart: you can do anything yourself if you have time and money Thumbs Up the bush and seal fit where the lilac/green section is in the drawing, I don’t see any reason why a competent guy could not do it even if the shaft is worn, but done professionally you will get at least one year warranty.
Both revs fluttering and judder are caused by the clutch(es) slipping usually due to insufficient oil pressure, once they start slipping the situation gradually gets worse.

In the early days of this type of gearbox fitted to tractors there where no solenoids or mechatronics, gears where selected with cable operation through a rotary selector, it was called Selectomatic, each cable had to be set up to operate mechanical clutches, as the cables and clutches wear it was quite common to jump from 2 gear to 5 or 6 when you wanted 3 for instance or in a worse case even reverse, needless to say they soon lost popularity.
 It can when others can't,
It will when others won't,
It goes where others don't. 
 
Post #202742811th Feb 2019 10:08 am
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 13635

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3

Hi M3 DPO

Many thks and most appreciated Bow down

Me being sad I found some piccies of that seal, famous last words of it being the right one , looks as though u can drop off the transfer case to gain access , saving having to remove the gearbox Whistle

Yep I need to get out more, just like to learn new things and know ur extremely knowledgeable

Thks so much , once again




   
Post #202743611th Feb 2019 11:00 am
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M3DPO
 


Member Since: 22 Sep 2010
Location: Notts.
Posts: 8102

England 2014 Discovery 4 3.0 SDV6 HSE Lux Auto Corris GreyDiscovery 4

No problem, look at the damaged seal on the bottom photo Thumbs Up
 It can when others can't,
It will when others won't,
It goes where others don't. 
 
Post #202743811th Feb 2019 11:03 am
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 13635

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3

Oh wow, see I wouldn’t have noticed that until u said something , all about having that expertise Bow down

Plus like a doughnut I didn’t realise the clutch plates look totally different to a conventional manual clutch Whistle

Think I also read about when ATF oil is changed in can sometimes cause the clutch’s to slip , inc why some reset the gearboxes adaptions separately from the oil change , allowing a few hundred miles inbetween reset and ATF oil change , alas though I may have misunderstood how it was written

Plus , apart from the gearbox it’s all the drivetrain , diff etc to include with any fault


That Selectomatic sounds mind blowing

Dread to think what the service oil change is for the 10 x speed gearboxes

Thks a million once again Bow down Bow down



Click image to enlarge





   
Post #202744211th Feb 2019 11:22 am
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Pete K
 


Member Since: 15 Jan 2016
Location: GL
Posts: 10363

England 2005 Discovery 3 TDV6 HSE Auto Rimini RedDiscovery 3

THe ebay Ford Falcon kit fits the megatronic unit.


I wouldn't bother changing the sump/filter. If you gearbox needs an exchange then save the money for the rebuilt costs and they will sort that.

Sumps are a pain to change, and can leak afterwards and not cheap.

Just buy around 7 litres of oil.

Drain the oil out the gearbox sump plug.
Empty your drain container and place under drain plug again.
Run engine for about 20 seconds and the sump will fill up and expell more oil.
Leave overnight if you wish to drain a little more oil. (disconnecting the top oil cooler pipe will help gravity during this time)

Refill
  
Post #202745811th Feb 2019 1:24 pm
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