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Front diff bone dry.... action required?
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Jimjimney
 


Member Since: 10 Jul 2016
Location: Spain
Posts: 40

Front diff bone dry.... action required?

Hi I recently bought an 06 150k and have been working through various issues, I went to change the diff oils and the front was dry. Couldn’t believe it! Plenty of swarf on the plug but nothing crazy. I’ve seen no leaks so it must of been dry for months... I’ve since filled it and it’s very very much leaking out. How can it even be driving..!
I do have some noise when I take my foot off the accelerator, a slight ‘wear noise’ hard to put a name to it, I can feel it too, but it’s not like the diff is clearly shot and rattling to Censored .
But that’s my question, if it’s been run dry for some time do I clearly have to get a new diff or would a bearing kit probably do ok. I do want to fix the noises on accelerating and coasting and I guess it’s safe to assume the diff is to blame...? Thanks
  
Post #190060212th Jan 2018 6:58 pm
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lynalldiscovery
 


Member Since: 22 Dec 2009
Location: Maidstone
Posts: 7274

United Kingdom 2006 Discovery 3 TDV6 Metropolis LE Auto Bonatti GreyDiscovery 3

Well you have to take the diff apart to do the bearings so logic says strip it and see what it needs, you never know you might just be lucky?
  
Post #190061012th Jan 2018 7:24 pm
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Jimjimney
 


Member Since: 10 Jul 2016
Location: Spain
Posts: 40


Thanks, so are the bearings lubricated by the diff oil..? Would you say it’s highly likely the noises I’m getting are from diff bearings and I should replace them as a minimum given it’s been run dry (I’ve not looked at the propshaft joint yet, im told it could be a source of noise, I’m fairly sure the wheel
bearings are ok)
  
Post #190061312th Jan 2018 7:36 pm
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DiscoJeffster
 


Member Since: 27 Feb 2016
Location: Perth
Posts: 204

Australia 2010 Discovery 4 3.0 TDV6 HSE Auto Nara BronzeDiscovery 4

The typical reason the front diff leaks is that the breather will be blocked and the expansion and contraction damages the seals. Once fixed, make sure you replace the breather with the new specification unit or DIY something better. A search for diff breather will turn up more info.
  
Post #190074213th Jan 2018 1:52 am
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lynalldiscovery
 


Member Since: 22 Dec 2009
Location: Maidstone
Posts: 7274

United Kingdom 2006 Discovery 3 TDV6 Metropolis LE Auto Bonatti GreyDiscovery 3

Jimjimney wrote:
Thanks, so are the bearings lubricated by the diff oil..? Would you say it’s highly likely the noises I’m getting are from diff bearings and I should replace them as a minimum given it’s been run dry (I’ve not looked at the propshaft joint yet, im told it could be a source of noise, I’m fairly sure the wheel
bearings are ok)


Yes the oil lubricates everything inside the diff casing, bearings/gears the lot.
I wouldnt take a diff out on a whim, but as its been run dry/has swarf on the plug and is noisy I dont think you have many options.

Cheapest/quickest option is new seals and oil, but if you think about it you have to pull all the props to change the seals and once the pros are all off you are nearly there anyway.
  
Post #190075213th Jan 2018 7:51 am
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Jimjimney
 


Member Since: 10 Jul 2016
Location: Spain
Posts: 40


Yep I understand and makes complete sense, thank you I guess do the uj on the prop at the same time too.
I’m guessing it’s a good few hours work for this job is it, I think it’s beyond my comfort zone but have an excellent mobile mechanic or an Indy workshop.
  
Post #190076313th Jan 2018 9:14 am
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M3DPO
 


Member Since: 22 Sep 2010
Location: Notts.
Posts: 8097

England 2014 Discovery 4 3.0 SDV6 HSE Lux Auto Corris GreyDiscovery 4

If it's been run dry for a period of time scrap it!- it will always be unreliable, in the meantime pump some grease into it to keep it going while you obtain a replacement(second hand from site sponsor metalmonsterjunk.co.uk)
 It can when others can't,
It will when others won't,
It goes where others don't. 
 
Post #190077113th Jan 2018 9:44 am
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philm
 


Member Since: 02 Oct 2016
Location: Manchester
Posts: 732

England 

Do you mean "MMP Land Rover" site sponsor
 L633 Defender
Range Rover Velar-gone
Discovery 4 Landmark-gone
Gap IID Tool 
 
Post #190078413th Jan 2018 10:16 am
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M3DPO
 


Member Since: 22 Sep 2010
Location: Notts.
Posts: 8097

England 2014 Discovery 4 3.0 SDV6 HSE Lux Auto Corris GreyDiscovery 4

No MMJ, Metal Monster Junk- they strip Disco's for spares Thumbs Up
 It can when others can't,
It will when others won't,
It goes where others don't. 
 
Post #190078713th Jan 2018 10:21 am
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philm
 


Member Since: 02 Oct 2016
Location: Manchester
Posts: 732

England 

Have a look in site sponsors.
 L633 Defender
Range Rover Velar-gone
Discovery 4 Landmark-gone
Gap IID Tool 
 
Post #190078813th Jan 2018 10:27 am
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Jimjimney
 


Member Since: 10 Jul 2016
Location: Spain
Posts: 40


I’ve found their websites but the ebay link doesn’t work anyone know their ebay id cheers
  
Post #190080913th Jan 2018 11:41 am
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Geoff at Drym
 


Member Since: 18 May 2015
Location: Cornwall
Posts: 584

England 2007 Discovery 3 TDV6 SE Auto Java BlackDiscovery 3

My front diff had black oil when it was drained, and also swarfe(?) on the magnetic plug. Got my indy to take out the diff and he fitted a new bearing and seals kit. The big left hand bearing seems to be the one that breaks up and this causes a distinctive 'moaning' sound.
I don't think you have much choice, it's either replace the whole diff or replace the bearings. I personally wouldn't go down the second hand route as you may finish up with a diff that is not going to last that long.
The breather at the front of the engine compartment appears to be the main cause of these problems. It gets bunged up and the diff overheats. Also it doesn't contain much oil.
That's my take on the issue, for what it's worth. Thumbs Up
 2007 Disco3 2.7 tdv6 SE
gvif with reversing camera
V8 brakes with new EPB module and shoes
Later D4 grille
Alive tuning remap
Mazda MX5
Ferguson ted20 tractor
Hyundai Getz 1.4 (wife's ) 
 
Post #190081513th Jan 2018 12:05 pm
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Jimjimney
 


Member Since: 10 Jul 2016
Location: Spain
Posts: 40


Geoff 👍👍 was the moaning noise there all the time? Mines fine when coasting in neutral it’s just under load I can hear it and feel it, but my wife’s unaware of it (no surprise there) and didn’t notice it yesterday.. so it’s not obviously audible
 Discovery 3 2.7 TDV6 2006
Discovery 2 V8 2004 Expedition Equipped (Drove 2 West Africa)
Honda S2000 2001
Ford Focus 1.8 2000
Hanix 1.5t digger 1994
1 tonne dumper 1992
Yanmar 3 cylinder generator (live off grid) 


Last edited by Jimjimney on 13th Jan 2018 2:30 pm. Edited 1 time in total 
Post #190083113th Jan 2018 12:34 pm
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M3DPO
 


Member Since: 22 Sep 2010
Location: Notts.
Posts: 8097

England 2014 Discovery 4 3.0 SDV6 HSE Lux Auto Corris GreyDiscovery 4

Geoff at Drym wrote:
My front diff had black oil when it was drained, and also swarfe(?) on the magnetic plug. Got my indy to take out the diff and he fitted a new bearing and seals kit. The big left hand bearing seems to be the one that breaks up and this causes a distinctive 'moaning' sound.
I don't think you have much choice, it's either replace the whole diff or replace the bearings. I personally wouldn't go down the second hand route as you may finish up with a diff that is not going to last that long.
The breather at the front of the engine compartment appears to be the main cause of these problems. It gets bunged up and the diff overheats. Also it doesn't contain much oil.
That's my take on the issue, for what it's worth. Thumbs Up


And what about the gears that have been grinding together with no lubricant?
 It can when others can't,
It will when others won't,
It goes where others don't. 
 
Post #190086013th Jan 2018 1:58 pm
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Geoff at Drym
 


Member Since: 18 May 2015
Location: Cornwall
Posts: 584

England 2007 Discovery 3 TDV6 SE Auto Java BlackDiscovery 3
D3 diff

Absolutely, good point. Thumbs Up
 2007 Disco3 2.7 tdv6 SE
gvif with reversing camera
V8 brakes with new EPB module and shoes
Later D4 grille
Alive tuning remap
Mazda MX5
Ferguson ted20 tractor
Hyundai Getz 1.4 (wife's ) 
 
Post #190124614th Jan 2018 11:20 am
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