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DISCO3.CO.UK > Faults & Fixes (D4)

D4's can't cope with the cold!
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rickslack
 


Member Since: 08 Sep 2014
Location: Derbyshire
Posts: 4

England 2010 Discovery 4 3.0 TDV6 HSE Auto Santorini BlackDiscovery 4
D4's can't cope with the cold!

Just had my 2010 discovery 4 stranded in austria because it wouldn't start. The problem was traced back to the intercooler pipes filling up with water then freezing up. Turns out land rover are aware of this as there is a tech built in about it! Thank you land rover. I can drive it up mountains and through rivers but if it's cold and humid, leave it at home. Thought they might have told people, especially dealers, who knew nothing about it!
  
Post #142677715th Feb 2015 10:37 am
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Ted Newman
 


Member Since: 09 Oct 2010
Location: SE London
Posts: 840

England 2011 Discovery 4 3.0 SDV6 XS Auto Rimini RedDiscovery 4

Ours is a 2011 XS and not had any problems with it in the cold AND we have overwintered in Bavaria on a couple of occasions - temperature down to minus 12 Celsius. Thumbs Up
 LR Discovery 4 XS pulling an Airstream 532 Caravan also own (since new) a 1996 MGF  
Post #142678015th Feb 2015 10:46 am
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DSL
Keeper of the wheelie bin 


Member Since: 11 May 2006
Location: Off again! :-)
Posts: 73079

Ukraine 

Fair few reports a few years ago re this problem in a very cold time in the Alps. Whilst the peeps there thought it was dodgy diesel it was mostly put down to dead glowplugs, however there was a fair of discussion re Frozen intercooler pipes stranding D3/4s and RRSs. Thumbs Up
  
Post #142679215th Feb 2015 11:15 am
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rickslack
 


Member Since: 08 Sep 2014
Location: Derbyshire
Posts: 4

England 2010 Discovery 4 3.0 TDV6 HSE Auto Santorini BlackDiscovery 4

Is when driving long distances in high humidity, very cold conditions.
See LTB00364
Would definitely drop off bottom intercooler pipes and have a look.
  
Post #142679415th Feb 2015 11:17 am
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DG
Site Moderator 


Member Since: 12 Dec 2005
Location: The Gaff
Posts: 50978

Wales 

This is an issue that affects any vehicle with an intercooler and is well reported across many marques ....very cold and humid conditions will freeze ... it's natural.

Vehicles that remain in areas of the world where similar conditions persist have to have plastic inserts fitted to reduce the normal performance of the intercooler system Thumbs Up
 21 year LR veteran > D2 GS 2003 > D3 S 2006 > D3 HSE 2009 > D4 HSE 2013 > D4 HSE 2015 > D5 HSE 2018 > DS HSE R-Dynamic P300e 2021  
Post #142679815th Feb 2015 11:20 am
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Robbie
 


Member Since: 05 Feb 2006
Location: ¯\_(ツ)_/¯
Posts: 17932

United Kingdom 2013 Discovery 4 3.0 SDV6 HSE Auto Baltic BlueDiscovery 4

I think the issue is unacceptable as it has been widely known for years on many vehicle types. The planet's atmosphere has not changed that much…

Robbie's solution would look like a simple variable restrictor for the charged air system that could control the temperature. This could be a automatically / electrically operated in markets where this was common or even just a simple leaver that could be switched-over for cold weather partially restricting the cooling air. Adding and removing bits of plastic is really really dumb.

The TSB looked like this:

Quote:
TECHNICAL BULLETIN LTB00364 22 FEB 2011

SECTION: 303-00 Loss Of Power In Low Ambient Temperatures

AFFECTED VEHICLE RANGE: Discovery 4 / LR4 (LA) - 10MY Onwards - 3.0 TDV6 Diesel only Range Rover (LM) - 11MY Onwards - 4.4 TDV8 Diesel only Range Rover Sport (LS) - 10MY Onwards - 3.0 TDV6 Diesel only VIN: AA510178 Onwards VIN: AA212145 Onwards

MARKETS: All Except NAS

CONDITION SUMMARY:

Situation: A customer may report a concern that the engine fails to start and or lacks power in low ambient temperatures with relatively high humidity that may be accompanied with a 'restricted performance' message displayed in the instrument pack message center. Appendix 2 - Range Rover - 4.4 TDV8 Appendix 3 - Range Rover Sport - 3.0 TDV6

PARTS:

NOTE: Locally source cable ties and high density polyethylene (HDPE) flexible plastic are to be claimed using ZZZ001 code at a maximum cost of £20 or equivalent for materials. Quantity: 1 http://topix.landrover.jlrext.com/topix/service/document/156434 88

NOTE: Fitment of the intercooler blanking pieces is required to reduce cooling system performance in cold ambient air temperatures. With blanking pieces fitted full vehicle capability is maintained up to 15 degrees C ambient air temperature. Above this temperature normal vehicle usage (excluding arduous towing and off road driving) is possible up to 25 degrees C although some degradation of the air conditioning system performance may be experienced. If the vehicle is used outside of these parameters with the blanking pieces left in place, the driver will be warned via the coolant temperature gauge that the engine temperature is above normal and will enter a 'self protection mode' which will restrict vehicle performance until normal system temperatures are resumed. It is therefore recommended that the blanking pieces should be removed where ambient air temperature is regularly in excess of 15 degrees C or where the vehicle requires higher cooling system performance (such as for arduous towing or arduous off road driving). Advise the customer as necessary with reference to the information above and update the vehicle repair history as appropriate.

Action: Should a customer express concern, follow the Service Instruction outlined below.

Cause: Upon removal of the lower intercooler hoses fitted between the secondary or primary turbo charger and intercooler there is evidence of compacted ice and or excessive water in the lower portion of the intercooler. In addition there may be engine related fault codes stored in the Powertrain Control Module (PCM) that require diagnosis and fault code clear, however if there are no signs of ice or water in the intercooler it is likely that the DTC(s) have been generated by an alternative on board diagnostic routine that is not as a result of restricted airflow due to ice formation.

Suggested Customer Concern Code D42.

Appendix 1 - Discovery 4 - 3.0 TDV6 014/8/31 VIN: BA334433 Onwards

WARRANTY: Locally Source High Density Polyethylene (HDPE) Flexible Plastic - Approximately 2mm Thickness And 1m² Locally Source Cable Ties Quantity: 2

NOTE: Repair procedures are under constant review, and therefore times are subject to change; those quoted here must be taken as guidance only. Always refer to TOPIx to obtain the latest repair time.

NOTE: DDW requires the use of causal part numbers. Labor only claims must show the causal part number with a quantity of zero.

DESCRIPTION Install - Defrost Charge Air Cooler & Fit Air Deflectors Discovery 4 - Range Rover Sport Install - Defrost Charge Air Cooler & Fit Air Deflector Range Rover Removal Of Air Deflectors - All Variants Read and Clear DTC's SRO 19.42.89.37 19.42.89.37 05.10.10 12.90.16

TIME 0.5 hours 0.7 hours 0.1 hours 0.2 hours

CONDITION CODE CAUSAL PART 42 LR015603

NOTE: Normal Warranty policies and procedures apply.

Appendix 1 - Discovery 4 - 3.0 TDV6.

1. Allow the vehicle to stand for at least 6 hours at an ambient temperature above 0 Deg C…. etc


rickslack wrote:
Thought they might have told people, especially dealers, who knew nothing about it!


Clearly dealers should know about it as the details are on TOPIx. What is missing is an entry in the owner's manual so that they can prepare for a cold weather journey rather than breaking-down and then having the TSB applied.

Although just how they expect the average owner to apply, remove, apply, remove etc the blanking when driving through warmer climates to colder altitudes and back again is beyond me.
 Land Rover - Turning Drivers into Mechanics Since 1948

Battery & Quiescent Current Drain Testing

Diagnostics for:
Defender, FL2, D3, D4, Evoque, RRS & FFRR
A not-for-profit enterprise


 
 
Post #142681315th Feb 2015 11:52 am
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DG
Site Moderator 


Member Since: 12 Dec 2005
Location: The Gaff
Posts: 50978

Wales 

Maybe your magic has been missed by all marques Rob ...they all suffer with the same ...sounds as though you could make a fortune Wink
 21 year LR veteran > D2 GS 2003 > D3 S 2006 > D3 HSE 2009 > D4 HSE 2013 > D4 HSE 2015 > D5 HSE 2018 > DS HSE R-Dynamic P300e 2021  
Post #142687415th Feb 2015 1:23 pm
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Robbie
 


Member Since: 05 Feb 2006
Location: ¯\_(ツ)_/¯
Posts: 17932

United Kingdom 2013 Discovery 4 3.0 SDV6 HSE Auto Baltic BlueDiscovery 4

Well I come up with clever things and ideas for aircraft, yet only get paid a humble RAF wage. Does the car industry pay any better?

Sheep
 Land Rover - Turning Drivers into Mechanics Since 1948

Battery & Quiescent Current Drain Testing

Diagnostics for:
Defender, FL2, D3, D4, Evoque, RRS & FFRR
A not-for-profit enterprise


 
 
Post #142687815th Feb 2015 1:27 pm
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dubbs
 


Member Since: 18 Apr 2012
Location: Gloucestershire
Posts: 3626

United Kingdom 2015 Discovery 4 3.0 SDV6 HSE Lux Auto Causeway GreyDiscovery 4

It probably does Robiie but it's nowhere near as 8)
 MY15 DIY Black Pack (Better than factory and half the price!)
Prospeed rock/tree sliders w/steps
HSE Winter wheels
TransK9 B24
Travall Cargo Guard
Hatchbag 
 
Post #142688015th Feb 2015 1:32 pm
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DG
Site Moderator 


Member Since: 12 Dec 2005
Location: The Gaff
Posts: 50978

Wales 

Well there's only what ...20k airliners and 10k other planes in the world ....so I would think that on volume vs the 60 million cars produced each year you would be onto a fair commission Laughing
 21 year LR veteran > D2 GS 2003 > D3 S 2006 > D3 HSE 2009 > D4 HSE 2013 > D4 HSE 2015 > D5 HSE 2018 > DS HSE R-Dynamic P300e 2021  
Post #142688115th Feb 2015 1:32 pm
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