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Brake bleeding issue
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steamraiser2
 


Member Since: 27 Mar 2010
Location: Lytchett Matravers
Posts: 141

England 2011 Discovery 4 3.0 TDV6 HSE Auto Galway GreenDiscovery 4
Brake bleeding issue

I am having issues with the brakes on my 2014 D4 HSE. The brakes were working well but worn out. I have replaced all the discs, pads and calipers. However, I am having issues getting a decent pedal. There are no leaks anywhere. I have bled them manually and also used a decent pressure bleeder and also used the odd bleeding procedure prescribed in the iid tool. No pedal. Tried the iid method while pumping the brake pedal without success.

Using the iid method I have had the ABS pump running and followed the procedure to the letter. Still no pedal. Bled NSR NSF OSF OSR, then tried NSR OSR NSF OSF as in the standard way of doing it. The important thing is that I'm not getting any further air out of it no matter which way round I try. The master cylinder pumps copious amounts of fluid. The fluid is new and there are no "bits" in it.

Getting irritated now. Any ideas anyone?
 2011 D4 HSE, it'll be nice if it ever works!
2014 D4 HSE Luxury. as if one money pit isn't enough!
My old 2005 D3. Now sold after 362000 on the original engine! 
 
Post #236248820th Feb 2024 9:48 am
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rrhool
 


Member Since: 28 Aug 2014
Location: Norfolk
Posts: 4537

United Kingdom 2007 Discovery 3 TDV6 SE Manual Zermatt SilverDiscovery 3

How are the flexi pipes? Old flexi's can give the impression of a soft brake pedal.
 Richard


D3 SE 2007. Triumph 2.5Pi 1973. Ferguson TEA20 1948.



Discovery 2 4.0 ES 2001- Gone
Discovery 1 300Tdi ES '95 - Gone
Range Rover Classic '79 - Gone 
 
Post #236249720th Feb 2024 10:58 am
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steamraiser2
 


Member Since: 27 Mar 2010
Location: Lytchett Matravers
Posts: 141

England 2011 Discovery 4 3.0 TDV6 HSE Auto Galway GreenDiscovery 4

Thanks for that, all my hoses are in good condition and it is not the issue.
 2011 D4 HSE, it'll be nice if it ever works!
2014 D4 HSE Luxury. as if one money pit isn't enough!
My old 2005 D3. Now sold after 362000 on the original engine! 
 
Post #236252020th Feb 2024 3:04 pm
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Sylvester19
 


Member Since: 17 Jul 2020
Location: Central Scotland
Posts: 132

Ukraine 2016 Discovery 4 3.0 TDV6 Landmark LE Auto Indus SilverDiscovery 4

Some calipers come already with brake fluid in them to help with bleeding, can only suggest maybe removing the calipers from the mounts and rotating them a little to maybe get any trapped air to the top at the bleed nipple. If it's safe to do so have you driven the car and tried the brakes a few times?
  
Post #236256620th Feb 2024 11:13 pm
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PROFSR G
 


Member Since: 06 Mar 2017
Location: Lost
Posts: 5061

Ukraine 2009 Discovery 3 TDV6 Commercial XS Auto Stornoway GreyDiscovery 3
Re: Brake bleeding issue

steamraiser2 wrote:
I have replaced all the discs, pads and calipers. However, I am having issues getting a decent pedal.

Getting irritated now. Any ideas anyone?


Did you clamp the flexi's when replacing the calipers or just let them drain down?
 yµ (idµ - eAµ) ψ=mψ

 
 
Post #236257220th Feb 2024 11:54 pm
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Martin
Site Admin and Owner 


Member Since: 06 Nov 2004
Location: Hook Norton
Posts: 18573

United Kingdom 2006 Discovery 3 TDV6 SE Manual Buckingham BlueDiscovery 3

Have you fitted the calipers on the correct side, bleed screw on top?
 06 D3 SE / 15 LR D90 XS SW / 88 LR 90 Td5 / 68 BMW 2000 ti
Any issues with the site let me know! 
 
Post #236258421st Feb 2024 8:34 am
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steamraiser2
 


Member Since: 27 Mar 2010
Location: Lytchett Matravers
Posts: 141

England 2011 Discovery 4 3.0 TDV6 HSE Auto Galway GreenDiscovery 4

Yes the calipers are correctly fitted and work if I pump the pedal. The issue is that I cant maintain a decent pedal. It goes down to the floor within a few seconds
 2011 D4 HSE, it'll be nice if it ever works!
2014 D4 HSE Luxury. as if one money pit isn't enough!
My old 2005 D3. Now sold after 362000 on the original engine! 
 
Post #236258821st Feb 2024 9:32 am
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steamraiser2
 


Member Since: 27 Mar 2010
Location: Lytchett Matravers
Posts: 141

England 2011 Discovery 4 3.0 TDV6 HSE Auto Galway GreenDiscovery 4

The hoses were clamped as the calipers were changed. I'm getting no further air when I bleed the brakes. and I have even loosened off pipe connections on the ABS unit to confirm fluid flow. All seems fine. The ABS unit seems to operate robustly when using the iid bleeding method and the master cylinder pumps a lot of fluid through the lines. Not a bubble but no pedal.
 2011 D4 HSE, it'll be nice if it ever works!
2014 D4 HSE Luxury. as if one money pit isn't enough!
My old 2005 D3. Now sold after 362000 on the original engine! 
 
Post #236259021st Feb 2024 9:43 am
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itsaguything
 


Member Since: 20 Dec 2023
Location: Manotick, On
Posts: 262

Canada 2015 LR4 3.0 SCV6 HSE Lux Auto Aintree GreenLR4

As you, its only 2 things in my mind.

And that’s not air as you stated that the pedal goes to the floor. If it were air, it would pump up.
Therefore, a master cylinder problem or a fluid leak.

My .02 worth.
 2015 LR4 HSE Lux Aintree Green
2013 LR2 HSE Radiance Red
2007 XKR Jaguar Racing Green
2005 XJR Jaguar Racing Green
2002 S-Type R British Racing Green 
 
Post #236261021st Feb 2024 1:44 pm
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PROFSR G
 


Member Since: 06 Mar 2017
Location: Lost
Posts: 5061

Ukraine 2009 Discovery 3 TDV6 Commercial XS Auto Stornoway GreyDiscovery 3

As has been said, if the pedal is travelling to the floor there is either a leak or air is present in the system. You could try a pressure bleeder (which is the best way to bleed) and see if that can find any trapped air.

How old was the brake fluid before you changed it?

It might be the seals in the master cylinder have become damaged, and are no longer able to maintain the line pressure. Old fluid that has not been changed will absorb too much moisture which rusts the barrel of the master cylinder. (beyond the point of the piston's normal travel!)

Then, when bleeding via the pedal the seals are forced into the rusty cylinder wall causing them to tear. The piston is now free to move beyond it's intended range even with the system closed. (pedal on the floor)

With the system closed, if the reservoir level is going down when you pump the pedal to the floor, this is a definite sign that fluid is escaping past the seals and leaking into the booster. If the level is not going down, it could still be a damaged master cylinder as the rear seal might still be holding.

It does tend to happen with much older cars, but if there are no leaks and you are sure all the air has been expelled it's the only plausible option I can think of.
 yµ (idµ - eAµ) ψ=mψ

 
 
Post #236262021st Feb 2024 2:58 pm
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